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Gilson Company, Inc. 

Micro-Deval Apparatus: MD-2000, MD-2000C & MD-2000F

Page 8

8.1  Routine Cleaning:

The optical path from the encoder to the sensor decal on 
the jar lid should be periodically inspected for excessive 
dirt, wear or obstruction. These conditions may decrease 
cycle count accuracy. The encoder and decal surfaces 
can be cleaned with standard household cleaners.

The clear polycarbonate doors can be cleaned with soft 
cloths, window cleaners and warm soapy water. Cleaners 
with abrasives should not be used anywhere on the case, 
doors, encoder or jar decals.

8.2  Chain Replacement:

- Replacement chain is WGMD-CHAIN SUBASSY
 
1.  Unplug Unit.

2.  Open top door.

NOTE: If struck, the metal lip of the top door can 
cause personal injury and damage to the unit. 
Please keep the lid closed whenever possible.

3.  Open bottom door.

4.  Remove the 4 Phillips screws holding the front panel 

and lift off.

5.  Remove the 4 Phillips screws holding the right mid-

dustshield panel inside the bottom jar chamber.  Tilt 
and remove.

6.  Remove the 3 Phillips screws holding the right top-

dustshield panel (see Figure 3). Tilt and remove. It 
may be difficult to move past the lock fastener holding 
the hinge. It may be necessary to remove the screw 
in this fastener if it protrudes too far.

7.  At this time, you should be able to see the chain from 

the motor to the rear sprocket as well as the chain 
from the rear sprocket to the top sprocket.

8.  Find the master link in the chain. Remove the retaining 

clip on the master link by spreading the legs apart and 
sliding the clip off. The link may now be separated 
and the chain can be removed.

8.3  Roller Replacement:

- Replacement idler roller is WGMD-ROLLER_IDLE
- Replacement sprocket roller is WGMD-ROLLER_GEAR 

1.  Follow steps 1 thru 7 above.

 
2.  Repeat for the dust shield panels on the left side.

3.  Open master link by spreading the legs apart and 

pushing the retaining clip off. Remove chain from 
sprockets.

4.  Remove screws holding pillow blocks. To access the 

top pillow blocks, you will need to remove the black 
plastic hole plugs.

NOTE:  One tab has been removed from these 
plugs to accommodate the angled front.

5.  Lift rollers out of unit.

6.  Loosen setscrews on pillow blocks.

7.  Note orientation of sprocket for replacement later.

8.  Place hardware, pillow block, spacer, and sprocket/

sprocket on new roller. DO NOT tighten setscrews at 
this time.

9.  Position the rollers in the unit and tighten the 

setscrews on the pillow blocks.

10.  Reverse steps 1 thru 6 and test. You may notice some 

rubber wearing off the edges of the new rollers as 
they break in. This is normal and should stop as the 
sharp edges are radiused.

  9.0  ADDITIONAL INFORMATION:

Jar Revolution Speed:  100 ±5 rpm
Max Revolution Count: 32,762
Repeatability: 

±0.5 revolution

Electrical: 

MD-2000:  115V/60Hz, 15amp

 

MD-2000C:  115V/60Hz, 15amp

 

MD-2000F:  230V/50Hz, 8amp

Dimensions: 

20x13x39.5in    

 

                                         (508x330x1,003mm), WxDxH
Net Weight: 

144lb (65kg)

Est. Shipping Weight:  165lb (75kg)

Micro-Deval Apparatus, 115V/60Hz 

MD-2000

 

115V/60Hz, Thermally Protected 

MD-2000C

 230V/50Hz 

MD-2000F

Accessories

5L Jar with Locking Cover 

HMA-920

Abrasive Charge 

 

HMA-922

Description Model

MICRO-DEVAL APPARATUS

Содержание MD-2000

Страница 1: ...eval Apparatus MD 2000 MD 2000C MD 2000F Rev 07 17 2017 PHONE 800 444 1508 P O Box 200 Lewis Center Ohio 43035 0200 FAX 800 255 5314 740 548 7298 E mail customerservice gilsonco com Website www global...

Страница 2: ...eory of Operation 3 3 0 Principle of Operation 3 4 0 Unpacking Set Up 3 5 0 Controller Operation 4 5 1 Mode Selection 4 6 0 Initial Function Check 6 7 0 Operating Instructions 7 7 1 Performing a Test...

Страница 3: ...via an optical encoder until they reach zero at which point the unit will stop 4 0 UNPACKING SET UP NOTE Save all packaging materials in case instrument return is required The MD 2000 instrument is sh...

Страница 4: ...preset number of jar revolutions is complete If power is lost and reapplied this screen will reappear Timer Mode Screen This screen appears when A is selected from the Power On screen and will be disp...

Страница 5: ...from single digits to tens hundreds then thousands Once the desired value is displayed press OK again to enter the new value The next two lines are current revolutions for the top and bottom jars upda...

Страница 6: ...ere are no jars on the rollers After about 30 seconds depress the red STOP button The operation of the MD 2000 may now be checked with the jars in place The MD 2000 jars steel balls and magnetic picku...

Страница 7: ...n deformation of components Tighten only until snug and free from leaks 4 Invert the jar and check for leaks 5 Placethejaronitssideontherollersetwiththeclamping end facing the optical encoder see Figu...

Страница 8: ...g clip on the master link by spreading the legs apart and sliding the clip off The link may now be separated and the chain can be removed 8 3 Roller Replacement Replacement idler roller is WGMD ROLLER...

Страница 9: ...Gilson Company Inc Micro Deval Apparatus MD 2000 MD 2000C MD 2000F Page 9 10 0 PARTS DIAGRAM Figure 5 Top Cover Left Top Dustshield Panel Left Mid Dustshield Panel Bottom Door...

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