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voltage and frequency at no load conditions.  Typical 
no load test readings should be 230-245 volts at 61.0-

61.5 hertz.  After all meter tests are complete, return 
the “MODE SELECTOR” switch to the “OFF/RESET” 
position.  The engine will then shut down. 
 

STEP 4:

 When all connections, adjustments, and tests 

are completed, and the automatic transfer switch is 
installed and wired, the standby generator system is 

ready to be placed on standby duty. When testing the 
packaged standby set, using the furnished Automatic 
Transfer Swtich (ATS), refer to included wiring dia-
grams & ATS owners manual.  For an ATS system fur-

nished by others, follow instructions and wiring dia-
grams furnished with the separate ATS system. 
 

STEP 5:

 

EXERCISER:

 Each automatic transfer switch 

has an exerciser circuit that automatically starts and 
runs gen-set for a predetermined time, before it shuts 
down.  This “Trial Run” feature is to ensure that sys-

tem is working and ready to use, when you need it, 
the most.  The automatic engine exerciser must be set 
for the automatic time to come on, run for a pre-set 
time, then automatically shut itself down.  The in-

staller must set the initial exercising time, depending 
on the needs of owner.  Review the ATS manual for 
exercising operation. 

 

IT IS IMPORTANT TO KNOW, THAT WHEN EXER-
CISING THE SELECTION OF NOT TRANSFER-

RING THE LOAD TO THE GENERATOR SET, IS 
THE MOST DESIRABLE METHOD. 

 
It is possible that a different auto transfer switch may 

be used, rather that the Gillette furnished automatic 
transfer switch (ATS).  In this case, any different style 
or brand, 2-wire ATS will work with generator cir-
cuitry.  Consult the owners guide and its wiring dia-

grams, for any different ATS system, for its method of 
operation. 
 

STEP 6:

 Simulate a utility power failure by turning off 

disconnect switch, installed between utility power 
and auto transfer switch. The auto transfer switch will 
activate. The "Engine Running" LED (located on con-

trol panel) will flash repeatedly for up to 10 seconds 
(normal time delay to start) until engine begins to 
start and run. (This may be set to 0 seconds depend-

ing on the specific setup at this location.) The auto 

transfer switch will switch the connected load from 
utility to emergency generator power. 

 
Note that engine generator set must start under an 
immediately applied load.  In most cases, the gen-set 
is strong enough to perform under this demanding 

scenario.  However, if the load is 75% or more induc-
tive (large motors, UPS systems, large air condition-
ers), it may be necessary to install a time delay de-

vice, allowing gen-set to get up and running (approx. 
10 seconds), then allow load to be applied. 
 

STEP 7:

 Return the disconnect switch to on position, 

allowing utility power, to no longer be interrupted.  
The auto transfer switch will sense this and switch the 
connected load from emergency generator power, 
back to utility power.  The engine will continue to run 

for 2 minutes and will allow engine and generator to 
normally cool down, without connected load. 
 

Optional:

 The sensing device may not always be 2-

wire automatic transfer switch.  Many auto start/stop, 
2-wire sensing devices such as pressure switch, float 
switch, temperature switch, may control the start/stop 

functions of Sentry-Pro gen-sets, under special cus-
tom applications.  However, the operating proce-
dures, as described above, are always the same. 

AIR FILTER:

 remove air filter cover and existing air 

filter element and foam element.  Reassemble air fil-
ter with new air filter elements in place.  Do not oil the 
filter elements. 

 

OIL FILTER:

 remove oil filter by turning it counter-

clockwise, using an oil filter wrench.  Clean the gas-
ket sealing surface of oil filter holder.  Apply a light 
coat of clean oil to the rubber seal of the new oil filter.  

Dispose of old filter in an environmentally safe man-
ner.  

NOTE:

 Best time to replace oil filter is during 

time of oil change, when oil is drained from engine. 

 

OIL DRAIN:

 Remove oil drain hose from the holding 

clip.  Remove the end cap from end of oil drain hose, 
and let oil drain into a separate container.  Remove

 

GENERAL SERVICE TIPS

 

CAUTION

 

If the 3 position switch is left in the “STANDBY” posi-
tion at any time, the generator system is being ser-

viced or repaired, the engine may crank and start 
without warning.  Such automatic starting may hap-
pen when utility voltage dips below a preset voltage 
level or during a normal exercise period.  To pre-

vent possible injury that may be caused, always set 
the “TEST-OFF/REST-STANDBY” switch to “OFF/
RESET” position and remove the 10 amp cartridge 

fuse, while working on or around the generator set, 
or accompanying automatic transfer switch. 

CAUTION

 

THE ELECTRIC LOAD TO BE APPLIED TO GEN-

ERATOR SET MUST NEVER BE MORE THAT 
GENERATOR RATINGS.  THE GENERATOR IS 
RATED IN WATTS.  CALCULATE THE ELECTRI-
CAL LOAD TO BE APPLIED TO GENERATOR IN 

WATTS.  NEVER EXCEED 75% OF GENERATOR 
RATING IN ACTUAL CONNECTED LOAD. 

Содержание SPH-120

Страница 1: ...OPERATION AND INSTALLATION GUIDE FOR MODELS SPS 100 SPH 120 SPS 120 SPV 160 GILLETTE GENERATORS AUTOMATIC POWER SYSTEMS...

Страница 2: ...tural Gas NG 12 13 Gaseous Dry Fuel System Liquid Propane Gas LPG 14 15 Prepare for Generator Operation 15 18 Access to Interior Battery Selection Installation Electricians Wiring Installation Final P...

Страница 3: ...procedure is used and is not recommended by GILLETTE the person or company responsible for the generator modification must assume all responsibility for safety and correct operation for the operator s...

Страница 4: ...AU TIONS Starting batteries are not furnished with your generator set but they are available through your installing contractor The home standby generator requires a Group 36 12 VDC fully charged batt...

Страница 5: ...running engine produces a poisonous gas from its muffler exhaust pipe This is an odorless in visible and colorless poison that cannot easily be detected Breathing carbon monoxide will cause fa tigue h...

Страница 6: ...ical output shows sparks smokes emits flames vibrates or shows any other abnormal operation Do not modify generator design Do not modify carburetion system as it is factory set for C A R B EPA emissio...

Страница 7: ...ibility of the sepa rate manufacturers of the ATS PRE INSTALLATION PLANNING The beginning installation requires some thought and planning The following illustrations are meant to fa miliarize reader w...

Страница 8: ...ther air intakes should be minimum 10 feet from exhaust end 6 Windows and doors on adjacent walls to be closed at all times during generator operation 7 Nearest roof overhang vent should be 10 feet fr...

Страница 9: ...best place for these two neutrals to meet generator and utility neutral is in the auto matic transfer switch However still connect gen set mechani cal ground to the stake All factory gen sets have a...

Страница 10: ...with the entire generator set 11 12 VDC battery charger Installer must connect 120 volt 1 phase utility power to this charger 12 Oil drain with flexible drain hose NOTE Change oil after every 50 hour...

Страница 11: ...to normal operation C Hour Meter Total hours of use and is used as service reminder D Main Line Circuit Breaker UL 146 circuit breaker will trip open upon short circuits or overloads KNOWYOUR SYSTEM C...

Страница 12: ...sure must be 6 to 8 inches water column 4 to 4 ounces and minimum 1000 BTU rating per cubic foot hour Figure 1 BTU Values based on 1000 BTU s per cubic foot Gas supplier may need to know Nat Gas consu...

Страница 13: ...l new installations plus any future repair or troubleshooting procedures must include a natural gas manometer test This test should be conducted after all other natural gas appliances have been turned...

Страница 14: ...135 cu ft can be de livered over a 50 ft distance with a 1 diameter fuel pipe INSTALLER S RESPONSIBILITY Use Figure 4 chart to learn cubic feet hour value of generator to be installed Use Figure 5 cha...

Страница 15: ...LPG tank are reasonably close 20 Ft to 50 Ft as it results in short runs for both electric wires and LPG fuel lines When these two identities are far apart always choose to locate generator as close t...

Страница 16: ...jobsite A fully charged battery must test at 12 5 13 0 volts DC Also the correct battery for models SPH 85 SPH 100 SPH 120 and SPV 160 must have lug terminals to match lug battery cables for a bolt to...

Страница 17: ...tery charger before working on battery terminals A battery can cause a chemical burn Before working on a battery follow safe procedures Wear full eye protection and protective clothing When battery el...

Страница 18: ...unction The generator will not ex ercise in this position TEST position will start the engine but will not dis connect utility power from the transfer switch This position is used for testing the gene...

Страница 19: ...re position this LPG venture For natural gas operation remove the carburetor flexible fuel line from LP stamped brass fitting and dead end brass cap from NG stamped brass fitting Attach fuel line to...

Страница 20: ...r switch ATS STEP 2 Turn the MODE SELECTOR switch located on the control panel from OFF RESET position to TEST position This will establish the first engine start cycle With the ENGINE RUNNING lamp lo...

Страница 21: ...rong enough to perform under this demanding scenario However if the load is 75 or more induc tive large motors UPS systems large air condition ers it may be necessary to install a time delay de vice a...

Страница 22: ...or Inspect the debris guard on engine air intake to insure no obstructions have accumulated Inspect radiator liquid cooled sets to insure no debris accumulation has occurred Some generator models have...

Страница 23: ...L CONNECTION THERE ARE TWO KNOCK OUT HOLES ON THE RIGHT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT GENERATOR END VIEW CONTROL DOOR PANEL THIS PANEL IS HERE TO HELP WITH INITIAL WIRING I...

Страница 24: ...POLY BASE AS SHOWN USING 5 16 18 HEX NUT TO LOCK BOLT IN PLACE INSTALL GEN SET AND METAL BASE ONTO EXTENEDED 5 16 18 BOLT AND SECURE WITH LARGE FLAT WASHER AND HEX NUT CAUTION TIGHTEN NUT ONLY TO HOLD...

Страница 25: ...IS A 3 4 THREADED PIPE FOR CONNECTION ELECTRICAL CONNECTION THERE ARE THREE PLUGGED HOLES ONE ON THE RIGHT HAND SIDE AND ONE ON THE LEFT HAND SIDE OF GENERATOR END BOTH HOLES ARE FOR 3 4 CONDUIT FULL...

Страница 26: ...NOT ENERGIZED GAS REGULATOR NOT OPENING SPARK PLUG IS DEFECTIVE OR SPARK PLUG WIRE IS DEFECTIVE OR DISCONNECTED VENTS IN GAS REGULATOR IS PLUGGED UP C ENGINE RUNS ERRATIC AIR CLEANER IS DIRTY AND NEED...

Страница 27: ...START STOP HIGH TEMPERATURE DRY START STOP CONTACTS FROM OTHER EQUIPMENT NEUTRAL ENCLOSURE GROUND MECHANICAL GROUND LOAD SIDE 120 240 VAC AND NEUTRAL CONNECT TO TRANSFER SW GROUND STAKE FOR CONTROLLE...

Страница 28: ...LINES X YEARLY FUEL LINES X YEARLY CONNECTOR JOINTS X YEARLY EXHAUST MUFFLER X EVERY 6 MONTHS SPARK ARRESTOR X EVERY 6 MONTHS FLEX LINE X EVERY 6 MONTHS LEAKAGE X EVERY 6 MONTHS JOINT CLAMPS X EVERY 6...

Страница 29: ...g table to keep a record of all periodic and unscheduled maintenance and service See Ser vice Schedule Record the name address and phone number of your authorized GILLETTE service center DATE HOUR MET...

Страница 30: ...5 OWN 794 20080828 Gillette Generators Inc 1340Wade Drive Elkhart IN 46514 Phone 574 264 9639 Fax 574 262 1840 E mail sales gillettegenerators com www gillettegenerators com Call for Tech Support 1 86...

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