REAR SUSPENSION AND WHEEL 14
Remove the uni-ball with the aid of a hydraulic press using special tool
19.1.20566 (fig. 19).
Make sure the uni-ball isn’t worn or damaged; replace if necessary
(fig. 20).
Mount the fork pivot bolt bushing with the aid of a press and the proper
mounting tool (fig. 21).
Mount the snap ring and dust cover.
Bushings and pivot bolt inspection
Make sure that the bearings and bushings aren’t worn or damaged;
replace if necessary.
Remove the dust covers then the bushings with the appropriate tool
(fig. 22).
Bushings reassembly
Use a hydraulic press and a pin to mount the new bushings in the damper/
fork pivot (fig. 23). Grease and then mount the dust cover.
Pivot bolts inspection
Measure the bolts with a micrometer (fig. 24).
Wear limit dia: 15.95 mm
Replace both bolts and rods if worn.
Measure the pivot bolt with a micrometer (fig. 25).
Wear limit dia: 17.92 mm
Replace both bolt and bushings if worn.
Check for surface markings produced by the rods caged rollers.
Swing fork reassembly
Mount fork onto frame.
Be careful when installing the spacers alignment pin between the two
aluminium plates (fig. 26). The pin keeps the spacer from rotating
between the plates thereby avoiding interference with the damper.
Install the right and left pivot bolts. Tighten the bolts to the correct torque.
Install the fork/damper pivot bolts and tighten to the correct torque.
Install the silencer.
Mount the wheel.
14 - 3,3
Содержание SATURNO BIALBERO 350
Страница 1: ...WORKSHOP MANUAL SATURNO BIALBERO 350 500 ...
Страница 7: ...MODEL IDENTIFICATION 1 2 1 2 2 ...
Страница 13: ...CABLES AND WIRE PASSAGE 1 6 Point out the passage of each cable and wire figs 5 6 7 8 9 1 6 ...
Страница 21: ...INTENTIONALLY BLANK ...
Страница 23: ...MAINTENANCE 3 2 3 2 2 ...
Страница 25: ...MAINTENANCE 3 3 3 3 2 ...
Страница 27: ...MAINTENANCE 3 4 3 4 2 ...
Страница 29: ...MAINTENANCE 3 5 3 5 2 ...
Страница 31: ...MAINTENANCE 3 6 3 6 2 ...
Страница 34: ...MAINTENANCE 3 8 3 8 2 ...
Страница 35: ...SECTION 4 INTENTIONALLY BLANK ...
Страница 36: ...ENGINE REMOVAL INSTALLATION 5 1 5 1 Working procedures Engine removal installation Section Page 5 1 5 1 ...
Страница 39: ...ENGINE REMOVAL INSTALLATION 5 1 5 1 3 ...
Страница 42: ...GENERATOR TIMING BELT GEARBOX SELECTOR 6 1 6 1 2 ...
Страница 43: ...GENERATOR TIMING BELT GEARBOX SELECTOR 6 1 6 1 3 ...
Страница 45: ...GENERATOR TIMING BELT GEARBOX SELECTOR 6 2 6 2 2 ...
Страница 48: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 1 7 1 ...
Страница 50: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 2 7 2 2 ...
Страница 51: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 2 7 2 3 ...
Страница 53: ...CYLINDER HEAD VALVETRAIN COMPONENTS 7 3 7 3 2 ...
Страница 55: ...INTENTIONALLY BLANK ...
Страница 56: ...CYLINDER PISTON 8 SUB INDEX Diagram Disassembly Inspection Reassembly Section Page 8 1 8 2 8 2 8 2 8 ...
Страница 57: ...CYLINDER PISTON 8 1 8 1 ...
Страница 59: ...CYLINDER PISTON 8 2 8 2 2 ...
Страница 61: ...CYLINDER PISTON 8 2 8 2 4 ...
Страница 63: ...CLUTCH PRIMARY DRIVE OIL PUMP 9 1 9 1 ...
Страница 65: ...CLUTCH PRIMARY DRIVE OIL PUMP 9 2 9 2 2 ...
Страница 66: ...CLUTCH PRIMARY DRIVE OIL PUMP 9 2 9 2 3 ...
Страница 69: ...CRANKCASE GEARBOX CRANKSHAFT COMPONENTS 10 10 1 ...
Страница 71: ...CRANKCASE GEARBOX CRANKSHAFT COMPONENTS 10 10 2 2 ...
Страница 77: ...FRONT WHEEL 12 12 1 ...
Страница 79: ...FRONT WHEEL 12 12 2 2 ...
Страница 81: ...FRONT WHEEL 12 12 2 4 ...
Страница 84: ...SUSPENSION STEERING 13 Diagram Removal Inspection Reassembly Section Page 13 1 13 2 13 3 13 3 13 ...
Страница 85: ...SUSPENSION STEERING 13 13 1 ...
Страница 87: ...SUSPENSION STEERING 13 13 2 2 ...
Страница 89: ...SUSPENSION STEERING 13 13 3 4 ...
Страница 91: ...INTENTIONALLY BLANK ...
Страница 93: ...REAR SUSPENSION AND WHEEL 14 14 1 ...
Страница 95: ...REAR SUSPENSION AND WHEEL 14 14 2 2 ...
Страница 97: ...REAR SUSPENSION AND WHEEL 14 14 2 4 ...
Страница 99: ...REAR SUSPENSION AND WHEEL 14 14 3 2 ...
Страница 101: ...REAR SUSPENSION AND WHEEL 14 14 3 4 ...
Страница 105: ...BRAKES 15 15 1 2 ...
Страница 107: ...BRAKES 15 15 1 4 ...
Страница 113: ...BATTERY CHARGING CIRCUIT 16 16 2 3 ...
Страница 114: ...IGNITION SYSTEM 17 Description Inspection Spark Plug Troubleshooting Section Page 17 1 17 2 17 3 17 3 17 ...
Страница 117: ...IGNITION SYSTEM 17 17 2 2 ...
Страница 119: ...ELECTRIC STARTER 18 Starter motor Casing insulation check Troubleshooting Section Page 18 1 18 1 18 1 18 ...
Страница 121: ...ELECTRIC STARTER 18 18 1 2 ...
Страница 122: ...INTENTIONALLY BLANK ...
Страница 125: ...SWITCHES HORN LIGHTS REAR MUDGUARD EXHAUST PIPE 19 19 1 2 ...
Страница 128: ...SWITCHES HORN LIGHTS REAR MUDGUARD EXHAUST PIPE 19 19 2 3 ...
Страница 131: ...TROUBLESHOOTING 20 20 1 ...
Страница 132: ...TROUBLESHOOTING 20 20 2 1 Continued on page 20 2 2 ...
Страница 133: ...TROUBLESHOOTING 20 20 2 2 Continued from page 20 2 1 ...
Страница 134: ...TROUBLESHOOTING 20 20 3 ...
Страница 136: ...CIRCUIT DIAGRAM 21 1 21 1 ...