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INSTALLATION INSTRUCTIONS - P46W, P46W-HK, & P46HT

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connec-
tions, and other system areas. The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsa-
tion. Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun. A dampener must be positioned
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon request
from Giant Industries, Inc. Required horsepower
for system operation can be obtained from the
charts on pages  3-4. The open end shaft must
be covered by the shaft protector (17).

6.  Before beginning operation of your pumping
system, remember: Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules. Do not run the pump
dry for extended periods of time. Cavitation will
result in severe damage. Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

Installation of the Giant Industries, Inc., pump
is not a complicated procedure, but there are
some basic steps common to all pumps.  The
following information is to be considered as a
general outline for installation. If you have
unique requirements, please contact Giant
Industries, Inc. or your local distributor for
assistance.

1.  The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination to
ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation. Teflon tape
should be used to seal all joints. If pumps are to
be operated at temperatures in excess of 160

0

F

(P46W), 195

o

F (P46W-HK), or 220

o

F (P46HT) it is

important to insure a positive head to the pump to
prevent cavitation. See NPSHR curve for P46HT
on page 4.

3.  The discharge plumbing from the pump should
be properly sized to the flow rate to prevent line
pressure loss to the work area. It is essential to
provide a safety bypass valve between the pump
and the work area to protect the pump from
pressure spikes in the event of a blockage or the
use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if
it is used carelessly and without regard to its potential hazard, it can cause serious injury.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these

conditions invalidates the warranty.

1.  Prior to initial operation, add oil to the crank-
case so that oil level is between the two lines on
the oil dipstick.  DO NOT OVERFILL.

Use Giant Oil # 01154 or the

              equivalent SAE 80W - 90
                   Industrial Gear Oil

Crankcase oil should be changed after the first
50 hours of operation, then at regular intervals of
500 hours or less depending on operating condi-
tions.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure
relief device must be installed in the dis-
charge of the system.

3.  Acids, alkalines, or abrasive fluids
cannot be pumped unless approval in writing
is obtained before operation from Giant
Industries, Inc.

4.  Run the pump dry approximately 10
seconds to drain the water before exposure
to freezing temperatures.

Содержание P46HT

Страница 1: ...stallation Instructions page 2 Pump Specifications page 3 4 Kits Torque Specs page 5 Pump Mounting Selection Guide page 5 Exploded View page 6 Parts List page 7 Trouble Shooting page 8 Recommended Spa...

Страница 2: ...a base to a maximum of a 15 degree angle of inclination to ensureoptimumlubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cau...

Страница 3: ...motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufactur ers 1 Select GPM required then select appro...

Страница 4: ...red GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors amongmanufacturers 1 SelectGPMrequired thenselectappropriatemotor and pump pulley from the same line 2 The...

Страница 5: ...lves Item Part Description Qty 34 05593 Spring Retainer 3 35 06017 0100 Valve Spring 3 36 06016 Valve Plate 3 37 06014 Valve Seat 3 38 06015 O Ring 3 40 07234 O Ring Adaptor 3 42 12004 O Ring Inlet Pl...

Страница 6: ...6 Exploded View P46W P46W HK P46HT...

Страница 7: ...ing 3 ITEM PART DESCRIPTION QTY 31 07241 V Sleeve P46W only 3 31 11511 V Sleeve High Temp P46W HK P46HT 3 32 07231 SupportRing 3 33 07232 PressureSpring 3 34 07325 Retainer Spring 6 P46W P46W HK 34 05...

Страница 8: ...correctly sized inlet plumbing to pump Accumulatorpressure Recharge Replaceaccumulator Unloader Checkforproperoperation Cavitation Check inlet lines for restrictions and orpropersize Pump Pressure as...

Страница 9: ...spring 35 and valve plate 36 4 Drain the oil from the pump Turn the pump over to remove the two manifold stud nuts 46 with a 17mm wrench 7 Inspect and clean the valve assembly parts If pitted or worn...

Страница 10: ...d Install new v sleeves 31 with grooved sides towards front of pump For P46W HK P46HT pumps install high temperature seal 50 before v sleeve 31 with grooved sides towards front of pump Replace the sup...

Страница 11: ...tap with a rubber mallet untill bearing and seal are completely removed The bearing can only be removed from the inside by inserting the Giant Bearing Tool through the opposite side of the crankcase...

Страница 12: ...factured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding t...

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