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PUMP SYSTEM MALFUNCTION

MALFUNCTION

CAUSE

REMEDY

The Pressure and/

Worn packing seals

Replace packing seals

or the Delivery

Broken valve spring

Replace spring

Drops

Belt slippage

Tighten or Replace belt

Worn or Damaged nozzle

Replace nozzle

Fouled discharge valve

Clean valve assembly

Fouled inlet strainer

Clean strainer

Worn or Damaged hose

Repair/Replace hose

Worn or Plugged relief valve on pump

Clean, Reset, and Replace worn parts

Cavitation

Check suction lines on inlet of

pump for restrictions
Unloader

Check for proper operation

Water in crankcase

High humidity

Reduce oil change interval

Worn seals

Replace seals

Noisy Operation

Worn bearings

Replace bearings, Refill crankcase
oil  with  recommended lubricant

Cavitation

Check inlet lines for restrictions
and/or proper sizing

Rough/Pulsating

Worn packing

Replace packing

Operation with

Inlet restriction

Check system for stoppage, air

Pressure Drop

leaks, correctly sized inlet

plumbing to pump

Accumulator pressure

Recharge/Replace accumulator

Unloader

Check for proper operation

Cavitation

Check inlet lines for restrictions
and/or proper size

Pump Pressure as

Restricted discharge plumbing

Re-size discharge plumbing to

Rated, Pressure

flow rate of pump

Drop at gun

Excessive

Worn plungers

Replace plungers

Leakage

Worn packing/seals

Adjust or Replace packing seals

Excessive  vacuum

Reduce suction vacuum

Cracked plungers

Replace plungers

Inlet pressure too high

Reduce inlet pressure

High Crankcase

Wrong Grade of oil

Giant oil is recommended

Temperature

Improper amount of oil in crankcase

Adjust oil level to proper amount

Preventative Maintenance Check-List & Recommended Spare Parts List

Check

Daily

Weekly

50hrs

Every

       Every

        Every

500 hrs

      1500 hrs

       3000 hrs

Oil Level/Quality

X

Oil Leaks

X

Water Leaks

X

Belts, Pulley

X

Plumbing

X

Recommended Spare Parts

Oil Change (8 oz.) p/n 1154

X

          X

Plunger Packing Kits (1 kit/pump)

            X

(See page 5 for kit list)

Valve Assembly Kit (1 kit/pump)

            X

(See page 5 for kit list)
Oil Seal Kit (1 kit/pump)

    X

(See page 5 for kit list)

8

Содержание P46HT

Страница 1: ...stallation Instructions page 2 Pump Specifications page 3 4 Kits Torque Specs page 5 Pump Mounting Selection Guide page 5 Exploded View page 6 Parts List page 7 Trouble Shooting page 8 Recommended Spa...

Страница 2: ...a base to a maximum of a 15 degree angle of inclination to ensureoptimumlubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cau...

Страница 3: ...motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufactur ers 1 Select GPM required then select appro...

Страница 4: ...red GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors amongmanufacturers 1 SelectGPMrequired thenselectappropriatemotor and pump pulley from the same line 2 The...

Страница 5: ...lves Item Part Description Qty 34 05593 Spring Retainer 3 35 06017 0100 Valve Spring 3 36 06016 Valve Plate 3 37 06014 Valve Seat 3 38 06015 O Ring 3 40 07234 O Ring Adaptor 3 42 12004 O Ring Inlet Pl...

Страница 6: ...6 Exploded View P46W P46W HK P46HT...

Страница 7: ...ing 3 ITEM PART DESCRIPTION QTY 31 07241 V Sleeve P46W only 3 31 11511 V Sleeve High Temp P46W HK P46HT 3 32 07231 SupportRing 3 33 07232 PressureSpring 3 34 07325 Retainer Spring 6 P46W P46W HK 34 05...

Страница 8: ...correctly sized inlet plumbing to pump Accumulatorpressure Recharge Replaceaccumulator Unloader Checkforproperoperation Cavitation Check inlet lines for restrictions and orpropersize Pump Pressure as...

Страница 9: ...spring 35 and valve plate 36 4 Drain the oil from the pump Turn the pump over to remove the two manifold stud nuts 46 with a 17mm wrench 7 Inspect and clean the valve assembly parts If pitted or worn...

Страница 10: ...d Install new v sleeves 31 with grooved sides towards front of pump For P46W HK P46HT pumps install high temperature seal 50 before v sleeve 31 with grooved sides towards front of pump Replace the sup...

Страница 11: ...tap with a rubber mallet untill bearing and seal are completely removed The bearing can only be removed from the inside by inserting the Giant Bearing Tool through the opposite side of the crankcase...

Страница 12: ...factured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding t...

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