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21 

Commissioning

 

Important notes 

 

 

Commissioning

 

Initial switch-on / functional test with terminal control 

 

 

 

 

5.3

 

Initial switch-on / functional test with terminal control

 

Target: achieve rotation of the motor connected to the inverter as quickly as possible. 
Requirements: 

• 

The connected motor matches the inverter in terms of power. 

• 

The parameter settings comply with the delivery status (Emotron setting). 

1.

 

Preparation:

 

1.

 

Wiring of power terminals. (Chapte

4.3 Electrical installation

) 

2.

 

Wire digital inputs X3/DI1 (start/stop), X3/DI3 (reversal of rotation direction), and X3/DI4 (preset fre- 

quency setpoint 20 Hz). 

3.

 

Do not connect terminal X3/AI1 (analog setpoint selection) or connect it to GND. 

 

 

 

 

 

 

 

2.

 

Switch on mains and check readiness for operation:

 

1.

 

Switch on mains voltage. 

2.

 

Observe LED status displays "RDY" and "ERR" on the front of the inverter: 

a)

 

If the blue "RDY" LED is blinking and the red "ERR" LED is off, the inverter is ready for operation. 

The controller is inhibited. 

You can now start the drive.

 

b)

 

If the red "ERR" LED is lit permanently, a fault is pending. 

Eliminate the fault before you carry on with the functional test.

 

 

LED status displays

 

 

"RDY" LED (blue)

 

"ERR" LED (red)

 

Status/meaning

 

off 

off 

No supply voltage. 

blinking (1 Hz) 

off 

Safe torque off (STO) active. 

blinking fast (4 Hz)  Safe torque off (STO) active. Warning active. 

blinking (2 Hz) 

off 

Inverter inhibited. 

lit every 1.5 s for a 

short time 

Inverter inhibited, no DC-bus voltage. 

blinking fast (4 Hz)  Inverter inhibited, warning active. 

on 

Inverter inhibited, fault active. 

on 

off 

Inverter enabled. 

The drive rotates according to the 
setpoint specified. 

blinking fast (4 Hz)  Inverter enabled, warning active. 

blinking (1 Hz) 

Inverter enabled, quick stop as response to a fault active. 

Start/ 

Stop

 

20 Hz

 

X3

 

D

I1

 

D

I3

 

D

I4

 

24

V

 

Содержание DSV3540013

Страница 1: ...Emotron DSV35 AC drive 4 10 hp Use in UL approved systems Mounting and switch on instruction...

Страница 2: ...This page intentionally left blank...

Страница 3: ...cal installation 12 4 3 1 Important notes 12 4 3 2 3 phase mains connection 480 V 13 4 3 2 1 Fusing and terminal data 15 4 3 3 CANopen 16 4 3 4 Modbus 17 4 3 5 Connection of the safety module 18 4 3 5...

Страница 4: ...observe the safety instructions 1 2 Notations and conventions 1 2 1 Product code Emotron examples DSV35 40 7P3 20 DSV35 40 016 20 DSV 35 40 7P3 20 Series 3 phase 400V Rated current 7 3A IP20 DSV 35 4...

Страница 5: ...not exceed 110 VDC Observe all specifications of the corresponding documentation supplied This is the precondition forsafe and trouble free operation and for obtaining the product features specified...

Страница 6: ...motor residual movement max 180 2 90 This residual movement must be taken into consideration by the user for his her risk assessment 2 3 Application as directed The product must only be operated unde...

Страница 7: ...te and bus address CANopen Modbus PROFIBUS Motor connection PTC input X109 IT screw IT screw Network status LEDs Network X2xx Option Memory module X20 Interface X16 Diagnostic module Inverter status L...

Страница 8: ...carried out in the deenergised state After switching off the mains voltage wait for at least 3 minutes before you start working Modular construction A complete drive consists of a power unit incombina...

Страница 9: ...9 Mounting Mechanical installation 4 4 2 Mechanical installation Dimensions 4 hp 7 5 hp All Dimensions in inch...

Страница 10: ...10 4 Mounting Mechanical installation Dimensions 10 hp All Dimensions in inch...

Страница 11: ...11 Mounting Mechanical installation 4 This page is intentionally left blank...

Страница 12: ...h ground impedance must conform to the requirements of national and local industrial safety regulations and all applicable electricalcodes The integrity of all earth ground connections should be perio...

Страница 13: ...capable of delivering not more than 5 000 rmssymmetrical amperes 480 277 V maximum When protected by fuses rated as given in tablesbelow Convenient aux circuits non susceptibles de d livrer plus de 5...

Страница 14: ...4 Mounting Electrical installation 3 phase mains connection 480 V The wiring diagram is valid for Emotron DSV35inverters Fig 1 Wiring example S1 Run Stop Fx Fuses Q1 Mains contactor Dashed line optio...

Страница 15: ...istic Max ratedcurrent A 25 35 Earth leakage circuit breaker 300 mA type B Mains connection Connection X100 Connection type Screw terminal Min cable cross section AWG 16 Max cable cross section AWG 10...

Страница 16: ...b a 64 32 16 8 4 2 1 OFF OFF ON OFF ON 20 kbps OFF OFF OFF OFF OFF OFF OFF Inactive OFF OFF ON ON 50 kbps Value fromparameter ON OFF OFF ON OFF 125 kbps Node address example Active OFF OFF OFF ON 250...

Страница 17: ...6 8 4 2 1 Mode Address Bus termina tion Baud rate Parity Modbus node address R c b a 128 64 32 16 8 4 2 1 OFF n c OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Inactive Automatic detection Automatic detecti...

Страница 18: ...he EN ISO 13849 2 If an external force acts upon the drive axes additional brakes are required Please observe that hanging loads are subject to the force ofgravity The user has to ensure that the inve...

Страница 19: ...tion type Screw terminal Min cable cross section AWG 22 Max cable cross section AWG 16 Stripping length inch 0 24 Tightening torque lb in 1 8 Required tool 0 4 x 2 5 X1 Specification Unit min typ max...

Страница 20: ...a Observe safety instructions and safetyclearances 5 2 Before initial switch on Prevent injury to persons and damage to property Check the following before switching on the mains voltage Is the wiring...

Страница 21: ...ve LED status displays RDY and ERR on the front of the inverter a If the blue RDY LED is blinking and the red ERR LED is off the inverter is ready for operation The controller is inhibited You can now...

Страница 22: ...ion for the reversal of rotation direction again X3 DI3 LOW Speed characteristic example DI1 Drive follows frequencysetpoint AI1 V 10 0 DI4 Speed setpoint selection via X3 AI1 active t In this example...

Страница 23: ...esistance Overvoltage categoryIII EN 61800 5 1 0 2000 m a m s l Overvoltage categoryII above 2000 m a m s l Control circuit isolation Safe mains isolation by double reinforcedinsulation EN 61800 5 1 P...

Страница 24: ...EN 60721 3 1 Storage 2K3 25 70 C EN 60721 3 2 Transport 3K3 10 55 C EN 60721 3 3 Operation Operation at a switching frequency of 2 or 4 kHz above 45 C reduce rated output current by 2 5 C Operation a...

Страница 25: ...se mains connection 480 V The output currents apply to these operating conditions At a switching frequency of 2 kHz or 4 kHz Max ambient temperature 113 F At a switching frequency of 8 kHz or 16 kHz M...

Страница 26: ...4 4 kHz A 6 3 8 2 11 14 8 kHz A 6 3 8 2 11 14 16 kHz A 4 2 5 5 7 3 9 3 Power loss W 109 140 189 238 Overcurrent cycle 180s Max output current A 9 45 12 3 16 5 21 Overload time s 60 60 60 60 Recoveryti...

Страница 27: ...Technical data 6 27...

Страница 28: ...03 2016 13502553 1 0 01 6407 01r1 CG DRIVES AUTOMATION M rsaregatan 12 Box 222 25 SE 250 24 Helsingborg Sweden 46 42 16 99 00 Info info se cgglobal com Order order se cgglobal com...

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