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Page

G - 19

Document 57.0008.7200 - 05/2007

Handler with telescopic boom

GTH-3512

TABLES AND DOCUMENTS ENCLOSED

S30

HYDROSTOP

S40

ATTACHMENT SWITCH

S50

DEADMAN BUTTON - RIGHT LEVER

S51

DEADMAN BUTTON - LEFT LEVER

S52

DEADMAN BUTTON - OPTIONAL LEVER

S53

EMERGENCY MUSHROOM-HEAD
PUSHBUTTON

SX11 LIGHT SWITCH

SX12 SPEED SWICTH

Y00

SOLENOID VALVE - ENGINE STOP

Y01

SOLENOID VALVE - FORWARD SPEED

Y02

SOLENOID VALVE - REVERSE SPEED

SOLENOID VALVE - PPC

SOLENOID VALVE - STARTING AID

SOLENOID VALVE - DFE

SOLENOID VALVE - ATTACHMENT RELEASE

SOLENOID VALVE - ATTACHMENT COUPLING

Y10

SOLENOID VALVE - 1

SPEED

Y11

SOLENOID VALVE - 2

SPEED

Y20

SOLENOID VALVE - FOUR-WHEEL STEER

Y21

SOLENOID VALVE - CRAB STEER

8-WAY MARK CONNECTOR - INSTRUMENT
LIGHTING

12-WAY MATE’N’LOCK CONNECTOR -
INSTRUMENT LIGHTING

9-WAY MARK CONNECTOR

11-WAY MARK CONNECTOR

17-WAY MARK CONNECTOR

13-WAY MARK CONNECTOR

5-WAY MARK CONNECTOR

13-WAY MARK CONNECTOR

X10

CONTROL LEVER

X11

13-WAY MARK CONNECTOR

X12

5-WAY MARK CONNECTOR

X13

6-WAY CONNECTOR

X16

13-WAY MARK CONNECTOR

X17

17-WAY MARK CONNECTOR

X18

13-WAY MARK CONNECTOR

X19

21-WAY MARK CONNECTOR

X20

17-WAY MARK CONNECTOR

X21

40-WAY DEUTSCH CONNECTOR - TYPE B

X22

12-WAY DEUTSCH CONNECTOR

X25

12-WAY DEUTSCH CONNECTOR

X26

17-WAY MARK CONNECTOR

X28

9-WAY MARK CONNECTOR

X29

24-WAY DEUTSCH CONNECTOR

X30

2-WAY CONNECTOR

X51

4-WAY DEUTSCH CONNECTOR

X52

4-WAY DEUTSCH CONNECTOR

X53

3-WAY DEUTSCH CONNECTOR

X91

2-WAY 90

CONNECTOR

X92

2-WAY CONNECTOR

Ref.

Description

Sheet

WIRE COLOURS

LIGHT BLUE

WHITE

ORANGE

YELLOW

GREY

BLUE

BROWN

BLACK

RED

PINK

GREEN

PURPLE

REMARK:

Two-colour wires are indicated through a

combination of the aforesaid initials as follows:

G/V

= YELLOW/GREEN (crosswise colouring)

G-V

= YELLOW-GREEN (lengthswise colouring)

Ref.

Description

Sheet

X101 BEACON

X102 CAB LIGHTS

X138 17-WAY MARK CONNECTOR

XB30 2-WAY CONNECTOR

XB31 2-WAY CONNECTOR

XB33 2-WAY CONNECTOR

XB34 2-WAY CONNECTOR

5-WAY MARK CONNECTOR

XD2

2-WAY CONNECTOR

XM3

2-WAY CONNECTOR

XM5

4-WAY CONNECTOR

XP1

6-WAY CONNECTOR

XP2

6-WAY CONNECTOR

XP3

6-WAY CONNECTOR

Courtesy of Crane.Market

Содержание GTH-3512

Страница 1: ...Rev 0 05 2007 From serial n 16248 To serial n 17660 English Edition CAUTION THOROUGHLY READ AND UNDERSTAND THIS HANDBOOK BEFORE OPERATING THE MACHINE CAUTION KEEP THIS HANDBOOK IN THE MACHINE AT ALL T...

Страница 2: ...Courtesy of Crane Market...

Страница 3: ...dio VEGA Forl Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Pho...

Страница 4: ...Revision Revised Issued N date pages Notes by 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 REVISED PAGE LIST Courtesy of Crane Market...

Страница 5: ...rking machine storing Section D is addressed to those responsible for maintenance and the servicemen The section describes the maintenance schedule and the relevant intervals Section E deals with the...

Страница 6: ...zard situation DANGER Draws the attention to situations that involve your own as well as the others safety and that can result in serious or lethal injury ELECTRICAL DANGER Draws the attention to situ...

Страница 7: ...escopic boom GTH 3512 GENERAL INDEX GENERAL INFORMATION Sect A SAFETY Sect B OPERATING INSTRUCTIONS Sect C MAINTENANCE Sect D TROUBLESHOOTING Sect E OPTIONAL ATTACHMENTS Sect F TABLES AND DOCUMENTS EN...

Страница 8: ...Document 57 0008 7200 05 2007 Page 4 Handler with telescopic boom GTH 3512 INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 9: ...tification plates of the main parts A 11 A 3 ALLOWED USE A 12 A 3 1 Allowed use A 12 A 3 2 Improper use A 12 A 3 3 Residual hazards A 12 A 3 4 Applicable standards A 13 A 3 5 Safety devices A 14 A 4 G...

Страница 10: ...entionally the machine should be considered positioned as shown in the figure This convention is necessary to make any reference of this handbook to different machine parts front rear etc clear and un...

Страница 11: ...dable either graphic or text To clean labels use a soft cloth water and soap Never use solvents petrol etc When a label is applied on a part to be replaced make sure that the replaced part is already...

Страница 12: ...Meaning it defines the minimum distance to be kept when the machine is used close to aerial electric lines Location in the cab on the windscreen DANGER ELECTRIC CABLES AND POWER LINES KEEP EVERY PART...

Страница 13: ...loadchartsreferringtothespecificmachinemodel Description label with transparent background Load chart for operations with outriggers down Meaning it defines the exact working limits of the machine in...

Страница 14: ...aning Warnstheoperatoroftheriskofburnswhenunscrewing theplugofthecompensationtankoftheheatexchanger Location Applied on the compensation tank of the fluid of the heat exchanger VIETATO APRIRE CON MOTO...

Страница 15: ...each outrigger Description sticker with black inscription on yellow background warning of the presence of moving parts Meaning Use extreme caution when moving the outriggers Presence of moving parts L...

Страница 16: ...ommon life But we consider useful to explain them once again Symbol Description IMPORTANT Spend the necessary time to become familiar with these symbols and to learn their meaning Hazard warning light...

Страница 17: ...ght stabilizer down Right stabilizer up Left stabilizer down Left stabilizer up Road jobsite selector switch Lifting point Air filter soiled Speed selector switch 1st speed engaged 2nd speed engaged H...

Страница 18: ...for information or technical assistance always specify model type and serial number of the machine A 2 1 MACHINE MODEL AND TYPE Handler with telescopic boom model GTH 3512 A 2 2 MANUFACTURER TEREXLIFT...

Страница 19: ...byTEREXLIFTsrl forinstance engines pumps etc are located where originally applied by the manufacturers 200 kg kg kg kg ZONA INDUSTRIALE 06019 UMBERTIDE PG ITALY Tel 39 075 941 811 Fax 39 075 941 53 82...

Страница 20: ...tructions of this manual and that in general may result in risks for both operators and bystanders DANGER We list below some of the most frequent and hazardous situations of improper use Carrying pass...

Страница 21: ...ms Technical characteristics and testing ISO DIS 3287 Poweredindustrialtrucks Pictorialsigns Control symbols ISO 3449 1992 Earth movingmachinery Falling object protective structures Laboratory tests a...

Страница 22: ...engine and blocks the movements of the machine Before starting work again find and rectify the relevant causes then reset the button to neutral position turning it clockwise Limit switch on the outrig...

Страница 23: ...valve on attachment coupling cylinder if present the hydraulic cylinder is supplied as optional part B Block valve on lifting cylinder C Block valve on balance cylinder D Block valve on boom extensio...

Страница 24: ...valve on the outrigger cylinder Proximity switch and micro switch H Micro switch on parking brake This switch prevents the machine from starting if the brake is not been engaged I Proximity switch on...

Страница 25: ...A 4 1 LIST OF THE MAIN COMPONENTS 5 4 1 2 3 7 8 9 10 11 12 6 1 3rd boom section 2 2nd boom section 3 1st boom section 4 DrivingcabaccordingtoROPS FOPSprovisions 5 Rear view mirror left side 6 Chassis...

Страница 26: ...dimensions and loading capacity Load limiting system The load limiting system installed on the vehicle enables the operator to work within the rated limits of the machine A eight LED display shows th...

Страница 27: ...mm 2250 D Cab width mm 860 E Track mm 1850 F Wheel base mm 2750 G Length to the front tyres mm 4440 H Length to the forks mm 5750 I Ground clearance mm 430 J Max width with extended outriggers mm 2930...

Страница 28: ...kg 70 Fork holding frame class FEM III A 5 7 DIESEL ENGINE Turbo version Make DEUTZ AG Model Type BF4M 2011 Features Diesel 4 cylinders in line 4 stroke direct injection Bore x Stroke mm 94 x 112 Tota...

Страница 29: ...ly be inspected and tested by the Manufacturer before being used again A 7 ITEMS SUPPLIED Following items are supplied together with the machine Description GTH 3512 Spanner CH 19 for fork positioning...

Страница 30: ...Page A 22 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 GENERAL INFORMATION INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 31: ...PERSONNEL IN CHARGE B 2 B 2 1 Requisites of the machine operators B 2 B 2 2 Requisites of the servicemen B 3 B 2 3 Working clothes B 3 B 2 4 Personal protective equipment B 3 B 3 SAFETY PRECAUTIONS B...

Страница 32: ...this purpose contact GENIE the assistance service is atyourdisposal Addresses phoneandfaxnumbers are given in the cover and in the title page of this manual B 2 REQUISITES OF THE PERSONNEL IN CHARGE...

Страница 33: ...ing plates They shall be skilled and trained about the machine functioning IMPORTANT From a technical point of view the ordinary maintenance of the machine is not a complex intervention and can be car...

Страница 34: ...er the machine movements and represent a danger for personnel CAUTION Make sure the machine wheels and stabilisers rests on a firm ground to prevent hazardous unstable conditions If the ground is not...

Страница 35: ...he greatest attention Do not walk or stop under raised loads or machine parts supported by hydraulic cylinders or ropes only Keep the machine handholds and access steps always clean from oil grease or...

Страница 36: ...he use of tools in bad condition or use in an improper way i e pliers instead of adjustable wrenches etc Before carrying out operations on hydraulic lines under pressure or disconnecting hydraulic com...

Страница 37: ...or during working phases or crucial manoeuvres Do not call an operator suddenly if unnecessary Do not frighten an operator or throw objects by any means After work never leave the machine under potent...

Страница 38: ...Page B 8 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 SAFETY INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 39: ...itching the attachment holding frame forward back C 19 C 3 4 6 Extending retracting the boom C 20 C 3 4 7 Quick coupling the attachments C 21 Section C OPERATING INSTRUCTIONS TABLE OF CONTENTS C 3 4 8...

Страница 40: ...and the machine integrity It is necessary to learn how to use and foresee the machine reactions Learn how to operate the machine controls in a safe and open place without obstacles and anybody standin...

Страница 41: ...force it locks automatically Door opening from inside Lower lever 2 and release the lock to open the door completely Rotate handle 3 to open the upper section of the door and lock it against the speci...

Страница 42: ...u are correctly seated in the seat check that the yellow indicator C is in the green field Adjusting the backrest angle Operate lever D press your back firmly against the backrest and put the backrest...

Страница 43: ...its position manually rotate the joint it is fitted with The rear mirror is fitted on a special supporting bracket placed on the rear upper part of the frame It allows checking the area at the back of...

Страница 44: ...r switch 12 Hazard warning lights switch 13 Mechanical gearbox pushbutton 14 Brakes mode switch 15 Air conditioning fan switch 16 Road lights switch 17 Fog lamp switch 18 Emergency stop pushbutton 19...

Страница 45: ...INSTRUCTIONS K K K K K K K K K K K K K K K K K K K K F22 F23 F24 F25 F26 F27 F16 F17 F18 F19 F20 F21 F13 F14 F15 F7 F8 F9 F10 F11 F12 F1 F2 F3 F4 F5 F6 K K K K23 K 1 2 3 4 6 8 9 11 10 17 16 15 18 19 2...

Страница 46: ...starting Board controls and instruments are on The warning light 7 11 signalling the glow plugs preheating comes on Wait until the light goes off before starting the engine Engine starting when relea...

Страница 47: ...b windscreen Windscreen wiper function To operate the windscreen wiper rotate the lever tip to one of the four positions 0 Wiper OFF J Rear wiper if any 1 Low speed Lights function To switch the handl...

Страница 48: ...when reaching the required braking tension It operates on the axle shafts of the rear axle and when engaged it cuts both forward and reverse gear off CAUTION Never use the parking brake to slow down t...

Страница 49: ...els are straight in order not to lose proper shafting alignment If the wheels must be aligned consult chapter D 3 13 Shafting alignment in the Maintenance section C 3 2 8 Mechanical gearbox controls M...

Страница 50: ...lockwise for fresh air Rotate anticlockwise for warm air Adjust the flow of warm air within the cab by the air conditioning fan switch C 3 2 9 Auxiliary drive controls Hazard warning lights switch Fit...

Страница 51: ...and find and rectify the problem Hydraulic oil temperature indicator Indicates the temperature of the hydraulic oil within the tank If the temperature rises above the permissible value or the red warn...

Страница 52: ...tion it is engaged 7 6 Indicator light low brake pressure It lights when the pressure of the braking circuit is too low for a correct functioning 7 7 Indicator light high beam Blue indicator light tha...

Страница 53: ...n the lever though operated does not perform any function Other three levers are installed on the dashboard for the independent operation of the following functions right and left outrigger movement a...

Страница 54: ...on shift the control lever to or Pressing button 1 Boom lifting lowering shift the control lever to or Attachment frame forward back pitching shift the control lever to or The three levers operate the...

Страница 55: ...own Before restarting the machine it is necessary to reset the pushbutton by rotating it clockwise CAUTION Before restarting the machine find and rectify the faults that caused the emergency C 3 4 3 D...

Страница 56: ...ting lowering the boom CAUTION Before operating the boom make sure that nobody is within the working range of the machine To lift or lower the boom Set the control lever to central position and press...

Страница 57: ...ng the boom make sure that nobody is within the working range of the machine To tilt forward back the attachment holding frame Set the control lever to central position and press button Press the Red...

Страница 58: ...e boom CAUTION Before operating the boom make sure that nobody is within the working range of the machine To extend or retract the telescopic elements of the boom Set the control lever to central posi...

Страница 59: ...boom make sure that nobody is within the working range of the machine To lock unlock the attachments Press the button on the lever knob Shift lever toward the cab windscreen to unlock the attachment...

Страница 60: ...ng range of the machine To operate the outriggers Left outrigger lever Press the button on the lever knob Push the left lever to lower the left outrigger to the ground Pull the left lever to raise the...

Страница 61: ...s on the display If during the test phase the moment limiting system finds a fault it enters the safety mode automatically and an error code will start flashing on the display For any further informat...

Страница 62: ...king brake Ensure the machine battery A is connected to the frame earth the terminals are well tightened and the electrolyte level is regular Connect the two batteries as shown in the figure Connect f...

Страница 63: ...E MACHINE When the engine reaches the running temperature ensure all parts are in transfer position and the gearbox lever is in neutral Then proceed as follows Select the required steering mode Select...

Страница 64: ...vent falls or slips DANGER Always engage the parking brake after stopping themachinetopreventpossibleaccidentalmotions of the vehicle ATTENTION Leaving the battery connected can cause a short circuit...

Страница 65: ...ng the maximum permissible load in relation to the boom extension and the type of attachment used are installed on the cab windscreen and or illustrated in the quick guide Chart A must be used when wo...

Страница 66: ...ration when the percentage of overturning moment is between 0 and 89 these LED s are ON The machine is stable Yellow LED s they light up when the machine tends to overturn and the percentage of overtu...

Страница 67: ...o aid in theidentificationoffaultsofthetransducers breakages of the cables or defects of the electronic system When a fault is detected the limiter enters the safety mode Lights 5 8 and 10 start flash...

Страница 68: ...ws re tightening the nut With FEM forks Lift the clamping lever of the forks Slide the forks to the desired position then re lock the lever CAUTION The centre of gravity of the load must always be hal...

Страница 69: ...abruptly Drive to the unloading point cautiously and keep the load 20 30 cm from the ground Suit the machine speed to the ground conditions to avoid dangerous jumps side skids of the vehicle and possi...

Страница 70: ...round Free the attachment operating the control of the attachment locking unlocking cylinder Pitch the attachment holding frame forward and lower the boom to release the attachment upper lock Move bac...

Страница 71: ...attachment holding frame forward and lower the boom to release the attachment upper lock Move back with the machine and drive to the new attachment to be coupled Hold the frame pitched forward and hoo...

Страница 72: ...ns as well as the following general precautions Set the ROAD JOBSITE switch to ROAD The steering switch will switch to the two wheel steering mode automatically Lock the machine as indicated in the Re...

Страница 73: ...INE ON OTHER VEHICLES To transport the machine on another vehicle follow the steps below Put chocks at the transporting vehicle wheels Ensure ramps are correctly positioned Retract the boom to transfe...

Страница 74: ...ove precautions Additionally Wash the machine thoroughly For a better cleaning remove grills and protection casings Carefully dry all machine parts by blowing some compressed air Lubricate the machine...

Страница 75: ...ecessary to dry smear the box and the elements with a coat of grease and tighten the plugs Do not rest the battery on the ground it is always advisable to rest it on a pallet and cover it The disposal...

Страница 76: ...Page C 38 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 OPERATING INSTRUCTIONS INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 77: ...e intake line D 13 D 3 9 1 Transmission oil filter D 13 D 3 9 2 Auxiliary circuits oil filter D 14 D 3 10 Oil level in the differential gears D 14 D 3 11 Oil level in the front rear wheel reduction ge...

Страница 78: ...pecific Operator handbook supplied with the machine D 1 LUBRICANTS HEALTH AND SAFETY PRECAUTIONS Health A prolonged skin contact with oil can cause irritation Use rubber gloves and protective goggles...

Страница 79: ...ngsystem 9 Check the efficiency of the lighting electric system 10 Checktheefficiencyofbrakingsystemandparking brake 11 Check the efficiency of the steering selection system 12 Check the efficiency of...

Страница 80: ...ne air filter 9 Clean or replace if nececessary the air filter in the cab Every 1000 working hours or yearly Jobs to be done in addition to those above 1 Change the safety element of engine air filter...

Страница 81: ...any operation on hydraulic lines or components make sure there is no residual pressure Forthispurpose stoptheengine engage the parking brake and operate the control levers of the distributors in both...

Страница 82: ...the engine compartment Shut the engine down and put the parking brake Unlock the engine bonnet lock Lift the bonnet using the special handle until it latches in the gas spring To close the bonnet pres...

Страница 83: ...e telescopes before smearing them with new grease Regularly grease the machine to grant it efficient condition and a long life By means of a pump inject grease into the special greasers As the fresh g...

Страница 84: ...he dimensions indicated in the vehicle registration card For the tyre inflation or substitution please refer to the table below D 3 5 BRAKES For any intervention on the braking system adjustment and o...

Страница 85: ...efit the element Tighten wingnut C close cover B and tighten with wingnut A ATTENTION As soon as the warning lamp 7 3 on the cab dashboard switches on replace the outer element 2 Changing the internal...

Страница 86: ...tridge if the filtering cloth is damaged 1 Cleaning and changing the cartridge Shut the engine down and engage the parking brake Pull out the filter A located to the left of the driving place Clean th...

Страница 87: ...at regular intervals To clean the core of the heat exchanger blow some compressed air from inside outwards Do not use brushes or other tools The cooling fins could get damaged DANGER Take any safety...

Страница 88: ...ulic circuit 3 Place a container of suitable size under the drain plug placed in the lower part of the reservoir and collect any oil leaks 4 Remove the drain plug and allow oil to flow out into the co...

Страница 89: ...itable size under the filter to collect any oil leaks then close cock 3 Remove the filtering element using a wrench 4 Change the filtering element then before fitting a new one thoroughly clean and gr...

Страница 90: ...the front and rear differential gears Stop the machine on a level ground and engage the parking brake Loosen level plug and check if oil is level with the hole If necessary top up through hole until...

Страница 91: ...ntal axis Add new oil through hole Refit and tighten plug D 3 12 OIL LEVEL IN THE POWER DIVIDER To check the oil level in the power divider Stop the machine on a level ground and make sure the parking...

Страница 92: ...pos 2 3 Rotate the steering up to its stop either to the right or to the left 4 Set the steering selection switch to two wheel steer pos 0 5 Rotate the steering up to its stop turn in the same directi...

Страница 93: ...ine controlled by the sensor as close as possible to it Move the sensor near the component until the LED indicator D lights up 3 Move the sensor 1 2 mm nearer Smoothly tighten the sensor fixing nut an...

Страница 94: ...If the residual thickness of the pad is insufficient or near the maximum wearing limit renew the pad Tighten the screws fixing the pads at the recommended torque see below Use a torque wrench Tighten...

Страница 95: ...hnical Service Checking the machine start control at every use Attempt to start the engine with the forward or reverse gear put The engine should not start If the engine starts contact the GENIE Techn...

Страница 96: ...ible hose To check the efficiency of a valve proceed as follows Load a weight near the maximum payload 3500 kg roughly onto the boom Raise the load some centimetres above the ground max 10 cm To check...

Страница 97: ...oil at high pressure Do the check in a free space with barriers all around to keep non authorised people away Ensure that the part to be checked is in safe condition and that the action generated doe...

Страница 98: ...e parking brake before any use To check the efficiency of the parking brake micro switch simply sit in the driving place start the engine and attempt to move the machine with the parking brake engaged...

Страница 99: ...the boom still remains out of sequence proceed with the steps below 2 Move the boom to the zero position fully retract the boom and hold the retract system over relief for approx 20 seconds 3 Raise th...

Страница 100: ...lace when the machine is not used for a long time DANGER Battery electrolyte contains sulphuric acid It can burn you if it touches your skin and eyes Always wear goggles and protective gloves and hand...

Страница 101: ...5 FUSE INDICTAOR LIGHTS POWER SUPPLY F10 7 5 FUSE LIGHTS SWITCH F11 7 5 FUSE BEACON F12 10 FUSE WORK LIGHTS F13 10 FUSE WALVOIL CONTROL UNIT F14 10 FUSE FORWARD REVERSE SELECTOR F15 10 FUSE HIGH BEAM...

Страница 102: ...24 MODULE STOPPED SHAFT K26 SAFETY RELAY ATTACHMENT COUPLING Engine compartment fuses and relays Ref Amp Circuit F2G 50 MAIN FUSE F3G 50 FUSE GLOW PLUGS K01 RELAY START UP K02 RELAY GLOW PLUG LED K03...

Страница 103: ...TIONAL 12 V H3 55 W Dashboard indicators and cab lighting 12 V W 2x4 6d 1 2 W Interior lamp 12 V SV 8 5 8 5 W License plate lights 12 V BA 15s 5 W Back up lamps 12 V BA 15s 21W CAUTION When switched o...

Страница 104: ...CF ACEA E3 MB 228 3 D 5 2 2 Lubrication oils and relevant filtering elements Refill the machine with following lubricants Use Product Definition Power divider Differential gears Reduction gears FUCHS...

Страница 105: ...oppure miscele di petrolio e carburante diesel per autotrazione la cui composizione pu variare in funzione della temperatura ambiente fino ad un massimo dell 80 di petrolio D 5 2 4 Grease For the mac...

Страница 106: ...Page D 30 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 MAINTENANCE INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 107: ...0 05 2007 Handler with telescopic boom GTH 3512 PROBLEMS AND TROUBLESHOOTING E 1 FAULTS AND TROUBLESHOOTING E 2 E 1 1 Problems Causes Solutions E 2 Section E PROBLEMS AND TROUBLESHOOTING TABLE OF CONT...

Страница 108: ...ery down Fuse blown F2G 50 A Forward reverse gear selector not in neutral position Battery down Battery cut out switch ON Ignition board defective Solenoid valve Y00 No fuel Fuel filter clogged Fuel h...

Страница 109: ...W PARKING BRAKE ACTION NO BOOM LOWERING AND EXTENSION NO HOLDING FRAME PITCHING THE MOMENT LIMITING SYSTEM IS BLOCKED red LED s ON THE HYDRAULIC OIL THERMOMETER DOES NOT WORK Check and replace if nece...

Страница 110: ...issible 3 Value read from CELL 2 higher than the maximum permissible Check the fuse and replace if necessary Switch to JOBSITE If the connectors are plugged in correctly contact the GENIE Technical As...

Страница 111: ...est If the error message is still shown contact the GENIE service centre to replace the DLE unit Check that the cells are intact and fixed correctly If the error message is still shown contact the GEN...

Страница 112: ...Page E 6 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 PROBLEMS AND TROUBLESHOOTING Courtesy of Crane Market...

Страница 113: ...MENTS F 1 1 Shovel F 3 F 1 2 Cereal shovel F 4 F 1 3 Concrete skip F 5 F 1 4 Mixing bucket F 6 F 1 5 Fixed hook on plate F 7 F 1 6 Hydraulic winch F 8 F 1 7 Extension jib F 9 F 1 8 Forks with hydrauli...

Страница 114: ...he extension jib can change the centre of gravity of the machine Before handling a load check its weight and compare it with the values on the load charts The weight of the used attachment must always...

Страница 115: ...ATTENTION When using a shovel load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the...

Страница 116: ...on ATTENTION When using a shovel load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of t...

Страница 117: ...ate the attachment locking lever after connecting the feeding lines of the new attachment to the quick couplings see page F 2 Maintenance Visually check the skip for damage before using it Wash with w...

Страница 118: ...lding plate To start the mixing auger operate the attachment locking lever after connecting the feeding lines of the new attachment to the quick couplings see page F 2 Maintenance CAUTION Before any m...

Страница 119: ...ng cylinder All loads must be bridled with special textile slings or chains in compliance with all pertinent regulations To handle the load raise and rotate the telescopic boom of the handler Maintena...

Страница 120: ...F 1 6 HYDRAULIC WINCH Machine Code GTH 3512 59 0901 4000 IMPORTANT Make sure this attachment can be used in the destination country of the machine In Italy this attachment must be enrolled at ISPESL...

Страница 121: ...ION JIB Machine Code mechanical hydraulic GTH 3512 59 0801 9000 For the use of this attachment read the specific manual supplied code 57 0300 9200 IMPORTANT Make sure this attachment can be used in th...

Страница 122: ...AFETY Do not load loose materials Do not move stacked pallets Operation To adjust the tilting operate the rotation lever of the attachment holding plate To side shift operate the attachment locking le...

Страница 123: ...1 2 Moment limiting system wiring diagram internal connections G 6 G 3 2 Fuses and relays board G 7 G 3 2 1 Fuses and relays board description G 8 G 3 3 GTH 3512 wiring diagram G 9 G 3 3 1 Sheet 1 of...

Страница 124: ...x 1 5 28000 56000 78800 94500 71 7 143 202 242 M 16 x 2 35200 70300 98900 119000 102 205 288 346 M 16 x 1 5 37400 74800 105000 126000 107 214 302 362 M 18 x 2 5 43000 86000 121000 145000 142 283 398 4...

Страница 125: ...CUMENTS ENCLOSED G 2 1 LOAD CHART WITH FORKS GTH 3512 WITH OUTRIGGERS 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 12 12 m 5 82 m A B C D E 1 m 10 2 05 m 8 53 m 50 40 30 20 10 0 1000 Kg 2000 Kg...

Страница 126: ...SED G 2 2 LOAD CHART WITH FORKS GTH 3512 WITHOUT OUTRIGGERS 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 m 10 9 5 7 m A LOAD CENTRE AT 0 6 m 1 B C D E 2500 Kg 2 10 m 8 55 m 30 50 40 60 70 20 0 10...

Страница 127: ...scopic boom GTH 3512 TABLES AND DOCUMENTS ENCLOSED G 3 1 1 MOMENT LIMITING SYSTEM WIRING DIAGRAM EXTERNAL CONNECTIONS Article DLE 1X Y11 FLS 1 CV3 DLE XX BARRA ESTENSIMETRICA SINGOLO PONTE PANNELLO DI...

Страница 128: ...2007 Handler with telescopic boom GTH 3512 TABLES AND DOCUMENTS ENCLOSED G 3 1 2 MOMENT LIMITING SYSTEM WIRING DIAGRAM INTERNAL CONNECTIONS SHLD BLACK REF1 BLUE IN1 YELLOW OUT1 GREEN OUT1 RED IN1 WHI...

Страница 129: ...9 K1 K4 K24 K23 K3 K12 K11 K13 K20 K5 K24 K14 K21 K6 K17 K18 K19 1 7 1 7 1 7 8 13 8 13 8 13 1 9 10 17 D3 D8 1 4 3 5 1 6 7 11 1 9 10 17 1 5 6 9 1 8 7 13 1 2 4 5 6 7 8 20 9 10 11 12 13 14 15 16 17 18 19...

Страница 130: ...connector boards 13 way MARK II connector light blue 13 way MARK II connector red 13 way MARK II connector green 9 way MARK II connector boards 17 way MARK II connector boards 17 way MARK II connecto...

Страница 131: ...5 M1 5 C1 R4 S1 Z B1 X29 13 L2 5 Y3 H R1 B1 XD 1 XD 2 R0 B R1 3 4 B R1 2 1 M1 5 2 1 G1 G1 A G1 H N1 A G1 H N1 H R1 H R1 H R1 H L1 H L1 H L1 M1 5 H1 H1 H1 H1 S1 L G1 B R1 B R1 N1 N1 C N1 A4 A4 R6 R6 R...

Страница 132: ...of 9 15 EMERGENCY PUMP FITTING 1 0 15 RELAY CARD A1 F24 10A X6 10 X6 1 X21 21 S17 1 9 5 10 N1 3 1 N1 1 5 M1 5 A G1 L N1 L N1 N1 N1 B R1 B R1 L G1 L G1 A1 9 1 X20 4 X20 5 B R1 4 1 X4 9 X4 2 X6 4 X6 5 X...

Страница 133: ...8 9 3 4 10 K26 86 87a 87 85 30 X21 23 X21 22 Y8 Y9 Y11 Y10 B N1 X19 16 B N1 M B1 X29 15 X29 14 G R1 X19 14 X19 15 X21 13 X29 2 M V1 4 1 X21 16 H V1 V N1 S G1 A B1 A B1 M V1 M V1 M V1 M V1 M V1 M V1 V...

Страница 134: ...5 1 A1 5 1 L1 5 1 G N1 6 1 X21 14 X21 18 B12 B12a B16 H20 H24 S30 H21 56b 56a 58 L 31 H22 56b 56a 58 R 31 X8 3 X9 10 X5 2 X17 14 X17 3 X17 10 X17 7 F17 10A F10 7 5A F21 15A F12 10A K4 86 87a 87 85 30...

Страница 135: ...1 A B1 L N1 H G1 H G1 Z1 Z1 H B1 V B1 H G1 5 A1 L1 A1 L1 L1 A1 A1 L1 L1 L1 A1 A1 N1 5 X20 3 X19 20 X19 21 N1 6 1 X20 1 X20 2 X21 9 X22 8 X26 3 H G1 4 5 Z1 4 5 H B1 4 5 V B1 4 5 H G1 5 4 5 X11 6 X11 10...

Страница 136: ...B R1 5 B R1 5 R N1 A R1 A R1 R N1 V1 S N1 G N1 B R1 B R1 B R1 B R1 B R1 N1 N1 5 N1 N1 5 N1 5 N1 N1 N1 N1 5 N1 N1 N1 5 N1 N1 N1 X19 12 N1 5 5 N1 8 1 X2 2 B R1 3 5 X26 6 X26 4 X26 5 X26 7 X20 12 X26 1 X...

Страница 137: ...N1 A N1 8 1 S52 S51 S50 V N1 8 1 X138 2 S N1 9 1 M1 H1 9 1 X7 10 X7 3 X7 4 X7 2 K18 86 87a 87 85 30 X21 1 X5 4 A B1 S N1 N1 N1 B N1 R N1 B G1 B G1 A G1 A G1 5 A R1 A R1 A V1 C N1 C N1 N1 R N1 9 1 B N1...

Страница 138: ...Z1 9 1 V N1 7 5 Y1 H1 B1 XB34 A XB33 B XB31 B XB34 B XB33 A XB31 A XB30 B XB30 A V Z1 V Z1 A B1 A B1 7 5 C L1 M1 7 5 A N1 7 5 B1 9 1 H V1 V1 F5 10A X7 1 A N1 S2 1 7 2 8 5 6 X138 3 Y20 X21 3 X21 4 C N1...

Страница 139: ...B1 B R1 8 5 A1 2 5 A1 X28 4 X28 3 X28 2 X28 1 V Z1 8 5 H1 7 5 B1 8 5 S N1 7 5 X21 20 R V1 B G1 C N1 S3 1 7 9 5 10 R N1 R N1 N1 N1 N1 5 X18 9 X18 1 X7 13 X7 11 X7 12 X7 6 X7 7 X7 5 K19 86 87a 87 85 30...

Страница 140: ...FUNCTION 15A 1 F23 FUSE CAB LIGHTS 10A 6 F24 FUSE EMWERGENCY STOP 2 F25 FUSE 3B6 CONTROL UNIT 10A 9 F26 FUSE STABILIZERS 10A 8 F27 FUSE OPTIONAL 5 F2G MAIN FUSE 50A 1 F3G MAIN FUSE 50A 1 H20 HORN 4 H...

Страница 141: ...MARK CONNECTOR 5 X12 5 WAY MARK CONNECTOR 3 X13 6 WAY CONNECTOR 5 X16 13 WAY MARK CONNECTOR 3 X17 17 WAY MARK CONNECTOR 1 X18 13 WAY MARK CONNECTOR 9 X19 21 WAY MARK CONNECTOR 1 X20 17 WAY MARK CONNEC...

Страница 142: ...Page G 20 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 TABLES AND DOCUMENTS ENCLOSED INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 143: ...g ratio 4 1 cracking pressure 350 bar Double overcenter safety valve piloting ratio 4 2 1 cracking pressure 350 bar Double overcenter safety valve piloting ratio 11 1 cracking pressure 350 bar Single...

Страница 144: ...Page G 22 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 TABLES AND DOCUMENTS ENCLOSED INTENTIONALLY BLANK PAGE Courtesy of Crane Market...

Страница 145: ...t cylinder Block valve 2 Block valve on forks leveling cylinder Block valve 3 Block valve on telescoping cylinder Block valve 4 Block valve on attachment moving cylinder Block valve 5 Block valve on a...

Страница 146: ...Page G 24 Document 57 0008 7200 05 2007 Handler with telescopic boom GTH 3512 TABLES AND DOCUMENTS ENCLOSED INTENTIONALLY BLANK PAGE Powered by TCPDF www tcpdf org Courtesy of Crane Market...

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