General Excalibur 40-200C Скачать руководство пользователя страница 19

ASSEMBLY INSTRUCTIONS - 

40-130 DUST COLLECTION KIT

 

SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM-

PLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED 

TO DO SO.

Note: There are three longer screws in the hardware kit that are required to attach the 4 inch hose adapter. Locate them 

first.

 

You will find additional mounting hardware to attach the 40-130 dust enclosure to the table. This additional hardware 

will not be required with cast-iron table for 40-200C because the same fasteners are supplied with the table.

 

 

 

2.

 Assemble dust enclosure as shown, using the 22  

  short phillips head screws.

40-130 DUST COLLECTOR

SIDE

SIDE

BOTTOM

REAR

FRONT

19 

7.

 Using the supplied hose clamps, secure one end  

  of the dust hose to the 2 1/2” inlet on the dust port  

 

A

 and the other end ot the dust outlet on the fence, 

B

.

8.

  The vent on the dust enclosure allows you to adjust  

  airflow and maximize dust collection efficiency 

 

 

based on the size of your dust collector. The smaller  

  the dust collector the wider the vents should be  

 

opened to allow maximum airflow.

Note: To prevent overheating the router motor inside the 

confined space of the enclosure, always use a dust col-

lector or vacuum to allow for air to flow.

B

A

40-130 DUST COLLECTOR

A

B

5.

 Position and secure the dust enclosure into place 

A

   

  using the 6 hex head bolts with lock washer and flat  

 washer 

B

.

6.

 Turn the assembly back over to its upright and oper- 

  ating position.

3.

 

T

urn the assembled router table upside down.

4.

 Remove the 6 he

head bolts from the underside of  

 the

 

table. (40-200C and 40-200P only)

Note: For #40-049 MDF table (for #40-200M), use the wood 

screws supplied with your table to attach the dust collec-

tion box to the table.

Содержание Excalibur 40-200C

Страница 1: ...ection outlet and adjustable scales Under table steel dust enclosure with access door adjustable air vent power cord grommet and 4 dust port with 2 1 4 branch inlet to the fence Includes 2 1 4 dust ho...

Страница 2: ...t is safe to do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was su...

Страница 3: ...d 2 year Limited Warranty or under our Limited Lifetime Warran ty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a nearby distri...

Страница 4: ...only 13 Attach the stand to the table 14 Engaging disengaging the stand casters 14 40 080 Router fence 15 Prepare the table for router lift 18 40 130 Dust collection kit 19 Mounting a router 20 Leveli...

Страница 5: ...ules for Safe Operation To help ensure safe operation please take a moment to learn the machine s applications and limita tions as well as potential hazards GENERAL INTERNATIONAL disclaims any real or...

Страница 6: ...a few moments to either paint using non slip paint or using tape define on the floor the limits or perimeter of each machines safety zone Take steps to ensure that all operators and shop visitors are...

Страница 7: ...UST SHIELD I FENCE BODY J INSERT RING WRENCH K INFEED FENCE FACE L 3 4 X 3 4 MITER T SLOT FOR MITER GAUGE M 3 8 MITER T SLOT FOR SELF MADE JIGS N INSERT RING WRENCH STORAGE 7 T O DUST ENCLOSURE BOX AC...

Страница 8: ...OF CONTENTS QTY 40 080 ROUTER FENCE 40 200 a DUST SHIELD 1 b 2 1 4 dust collection outlet 1 c FENCE LOCKING HANDLE 2 d FENCE BODY 1 e FENCE FACE 2 f FENCE SIDE RAIL W SCALE 2 g FENCE MOUNTING BRACKET...

Страница 9: ...R LIFT a ROUTER LIFT 1 b ROUTER LIFT CRANK HANDLE 1 c INSERT RING WRENCH 1 d STARTER PIN 1 e HEX SOCKET HEAD BOLT 2 f 2 5 MM ALLEN KEY 1 g 3 MM ALLEN KEY 1 h 4 MM ALLEN KEY 1 i 6 MM ALLEN KEY 1 LIST O...

Страница 10: ...SCREW 10 d FLAT WASHER 6 e LOCK WASHER 6 f HEX SOCKET CAP SCREW 6 Note Supplied hardware is the same for 40 200C or 40 200P with cast iron or phenolic table For 40 200M with MDF table the following h...

Страница 11: ...remaining legs C and the other top side bra ce to the top of the legs D RIGHT SIDE STAND SUB ASSEMBLY LEFT SIDE STAND SUB ASSEMBLY A B A C C D A 3 Attach the swivel caster assembly to a bottom side b...

Страница 12: ...See step 3 on page 14 The router lift crank handle may be stored on the holder as shown above B 12 Insert a phillips head screw with hex nut through one of the holes on the left top cross brace and f...

Страница 13: ...ations of any after market surface pro tectant or rust inhibitor Tip With a screw driver push a solvent saturated rag into the T slots to remove the grease CLEANING THE CAST IRON TABLE FOR 40 200C ONL...

Страница 14: ...derside of the cast iron table the leveler screws will already be in place If you didn t thread them in now The nut will sit on the top side of the flange that the router lift plate will rest on A B T...

Страница 15: ...sembly order shown in D Note The hex head bolts and square nuts supplied with the fence are coarse thread and the hex head bolts supplied to attach the 40 130 Dust Enclosure are fine thread 15 A B Bef...

Страница 16: ...leave the T head of the bolts protruding from the fence B C D A 9 Slide the slot of one fence face onto the 3 elongat ed bolt heads then tighten the lock knobs on the other side of the fence 10 Repea...

Страница 17: ...square nut B on both screws as shown in C 13 Insert the square nut in the fence body slot A 14 Insert the other square nut in the slot on the other side of the fence B A B C A 15 Center the dust outle...

Страница 18: ...able adjust the 4 phillips head screws in the corners A up or down until the plate is flat and level with the table surface 2 Use a straightedge to test the plate for level with the table top 1 Place...

Страница 19: ...ecure one end of the dust hose to the 2 1 2 inlet on the dust port A and the other end ot the dust outlet on the fence B 8 The vent on the dust enclosure allows you to adjust airflow and maximize dust...

Страница 20: ...INE TO THE POWER SOURCE BEFORE YOU HAVE COM PLETED THE INSTALLATION AND ASSEMBLY STEPS DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO Clean packing lubricant from the lift po...

Страница 21: ...ave pins or protrusions E on the housing You will need to turn twist the motor as you slide it into the clamping area or onto the reducer collar For installation with reducer collar 1 Install the coll...

Страница 22: ...s needed for freehand or template routing only A 22 4 The routers collet should now be protruding out from the top plate This will facilitate tool router bit changing from above the table eliminating...

Страница 23: ...it to be then lock in position by re tightening the lock knob Repeat for the sliding scale on the other rail A B A ADJUSTING THE FENCE FACES A B C Depending on the size of the workpiece and the bit be...

Страница 24: ...with a simple on off switch featuring a removable lock out safety key To prevent unauthorized use or unintentional start up remove the safety key and store it in a safe place whenever the router table...

Страница 25: ...OFILE CUTTING BE SURE TO ATTACH THE SUPPLIED DUST SHIELD 25 Note when not in use the spacer bars can be stored on the t track on the back of the fence body as shown Each spacer bar has two sides which...

Страница 26: ...6 If needed loosen the lock knobs on the back of the fence and adjust the faces to adjust the gap between the fence faces and the bit leaving a clearance of roughly 1 4 between the bit and each fence...

Страница 27: ...B TENSIONING THE DRIVE CHAIN 1 Lower the lift to its lowest position and then remove it from the table 2 Using a 6 mm allen key loosen the cap screw A Fig 1 3 Push the sprocket assembly B Fig 2 furth...

Страница 28: ...For Excalibur router table 9 1 4 x 11 3 4 Phenolic insert plate 40 114 For Excalibur router tables 9 1 4 x 11 3 4 Aluminum insert plate 40 115 For Excalibur router tables Reducer collar fits 3 1 2 mo...

Страница 29: ...29 Notes...

Страница 30: ...with model 40 200C 4 4 3 1 7 7 7 7 7 7 7 7 5 6 5 6 9 8 2 2 PART NO REFERENCE NO DESCRIPTION SPECIFICATION QTY 40045 01 3224U014A PHENOLIC TABLE 3224 800 X 600 1 40045 02 903M06030 FLAT HEX SOCKET HEAD...

Страница 31: ...M06030 FLAT HEX SOCKET HEAD SCREW M6 X 30 2 40049 03 907M06013 WOOD NUT M6 X 13 2 40049 04 907007004 WOOD SCREW 7 X 40 10 40049 05 60700030A T SLOT GUIDE RAIL 3224 1 40049 06 905316058A SELF TAPPING S...

Страница 32: ...2240035A H SPACER 401MM 2 40080 09 32240036 FENCE FACES 451MM 2 40080 10 32240037 SAFETY GUARD 1 40080 11 32240038 FENCE SPACER 2 40080 12 32240039 SIDE BRACKET BASE 320MM 2 40080 13 32240040 SIDE BRA...

Страница 33: ...33 Stand 40 085...

Страница 34: ...PART N0 REF NO DESCRIPTION SPECIFICATIONS QTY PARTS LIST 40 085 NOTES 34...

Страница 35: ...24 8B 25 25 29 13 40 14 1 22 3 5 22 5 22 5 2 32 27 20 12 29 12 27 26 12 10 9 29 32 20 12 26 20 11 20 26 27 36 36 16 38 16 38 15 15 35 18 21 18 15 33 15 33 6 39 7 31 37 34 4 28 17 23 26 27 35 Router l...

Страница 36: ...3 40125 17 60700009 LIFT CRANK HANDLE 1 40125 18 60800005 SLEEVE 3 40125 19 60800018 SCALE PLATE 1 40125 20 908M06006 SET SCREW M6 X 6 9 40125 21 60800002 BUSHING 4 40125 22 9236805Z0 BEARING 6805ZZ 5...

Страница 37: ...0130 08 32240006 POWER CORD CLAMP 2 40130 09 32240007 BOTTOM BOX PANEL 1 40130 10 32240008 VENT BASE 1 40130 11 32240009 VENT ADJUSTMENT PLATE 1 40130 12 920040100 RIVET M3 2 5 40130 13 AIR HOSE FENCE...

Страница 38: ...IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired MODEL 40 200C...

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