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26

Tab. 5.d

6.  TROUBLESHOOTING

PROBLEM

CAUSE

SOLUTION

The humidifier 
does not turn on 

1.  No electrical power
2.  ON/OFF switch of the humidifier 

in position 0 (open)

3.  Control connectors improperly connected
4.  Blown fuses
5.  Transformer failure 

1.  Check the safety devices upstream from the humidifier and the 

presence of power

2.  Close the switch on the panel: position I
3.  Check that connectors are properly inserted in terminal block
4.  Check the condition of fuses 
5.  Check that the proper voltage is connected and turned on

The humidifier does 
not start operation

1.  Remote ON/OFF contact open
2.  The humidistat has not been connected correctly
3.  Humidistat failure
4.  Control signal not compatible with the type set
5.  Value measured by the sensor/s higher than the 

corresponding set point 

6.  Fan relay not activated, or furnace blower not 

activated or connected to C/NO on steam 
humidifier

1.  Close ON/OFF contacts
2.  Check the external connection
3.  Replace the humidistat
4.  Check furnace fan / blower operation

The humidifier fills 
with water without 
producing steam

1.  High steam back pressure
2.  Fill valve strainer clogged
3.  Mineral in the fill cup
4.  Drain pump valve leaking 

1.  Check that the steam hose is not kinked or sagging, trapping 

condensate

2.  Clean the fill valve strainer
3.  Clean the fill cup
4.  Check for voltage at the drain pump valve and/or drain pump 

replacement

Excess humidity or  
moisture in the duct 

1.  The distributor is not installed correctly (too near 

the top of the duct or the condensate return is 
blocked)

2.  Air flow rate is too low
3.  Humidifier active when the fan in the duct is off 

1.  Check that the steam distributor is installed correctly
2.  Increase air flow in duct or decrease PO maximum steam production 

setting

3.  Check the connection of the device (flow switch or differential pressure 

switch) controlling the humidifier to the ventilation in the duct

Water leaks on to the 
floor below 

1.  The humidifier drain is blocked
2.  The supply water or overflow circuit has leaks
3.  The steam hose is not properly fastened to the 

cylinder 

4.  The bushing and / or O-ring at the base of the 

cylinder are missing or not properly seated

1.  Clean the drain assembly and pan
2.  Check the entire water circuit
3.  Check the fastening of the hose clamps on the steam outlet
4.  Lift out the cylinder and check to see the bushing and / or O-ring are 

properly seated (See illustration Page 21)

Water in the cylinder 
turns black

1.  Minerals in the cylinder have over-concentrated 

and are deteriorating the electrodes

1.  Check for sags & kinks that could trap condensate in the steam hoses 

that could cause a back pressure on the cylinder

2.  Check the duct static pressure
3.  Check the fill valve and inlet strainer 
4.  Check the drain pump operation
5.  Correct installation problems and replace cylinder

Heavy arcing occurs 
within hours of 
start-up

1.  The feed water contains large amounts of iron, 

copper or other conductive contaminants

1.  Contact the factory for an optional drain timer to force additional 

drains to control the minerals

2.  Discontinue use if you are using a water softener
3.  Check the electrodes in the cylinder to be sure they were not damaged 

in shipping

Humidifier continuo-
usly fills and drains 
without producing 
steam

1.  Mineral has bridged between the electrodes
2.  There is back pressure from the steam hoses or 

duct

3.  The flow regulator in the fill valve is broken or out 

of place

4.  Water conductivity is very high
5.  Water is foaming excessively

1.  Use instruction in Section 4.4 to power clean or replace the cylinder
2.  Check the steam hoses for kinks or gullies that might be trapping 

condensate

3.  Replace the fill valve
4.  Consider using a mix of demineralized water with raw water
5.  Check cylinder - replace if exhausted. If feed water contains silica or 

nitrates, install a 1-micron water filter

Tab. 6.e

Содержание GeneralAire 5500

Страница 1: ...500 Steam Humidifier Avant d installer ou de manipuler l humidificateur veuillez lire attentivement et respecter les instructions et les normes de s curit d crites dans ce manuel et sur les tiquettes...

Страница 2: ...AL SWITCH THE FACTORY DEFAULT SETTING IS 230 VAC however the humidifier can also be powered at a nominal voltage of 115 VAC 50 60 Hertz Ensure the 5500 s internal power selection switch matches the po...

Страница 3: ...ilters of any shortages or damaged parts You must notify General Filters within 5 working days of any shortages PLEASE NOTE This product is to be installed only in a residential setting The conditions...

Страница 4: ...12 3 12 Control Wiring 13 3 13 Connect the GFX4 Humidistat for ON OFF Operation 14 3 14 Modulating Operation 14 3 15 Pressure Safety and High Limit Switches Field Supplied 14 3 16 Furnace Blower Opera...

Страница 5: ...N REV 3 2 04APR2022 ENG 6 TROUBLESHOOTING 26 7 MAINTENANCE 27 7 1 Periodic Checks 27 7 2 Cylinder Maintenance 27 7 3 Maintenance of Other Plumbing Components 28 7 4 Replacement Parts 28 8 TECHNICAL SP...

Страница 6: ...6...

Страница 7: ...current will begin to flow As the water continues to fill the cylinder the current will increase This is monitored by an amperage transformer connected to one of the power wires located on the electro...

Страница 8: ...ter is used to temper the hot drain water Water quality affects the operation of this unit so the 5500 Steam Humidifier should be supplied with water that is untreated drinkable not softened and not d...

Страница 9: ...Steam humidifiers may be operated while construction is underway but reduced cylinder life is to be expected Good practice dictates that the steam cylinder also be replaced once the project is comple...

Страница 10: ...s hr Includes humidifier and duct steam mounting kit components 6 ft steam hose 8 inch steam manifold GFX4 humidistat 10 ft drain hose ball valve water fill connector water supply tubing kit mounting...

Страница 11: ...E A B C D F Fig 3 a Item Description Inches mm A Side 6 150 B Top 6 150 C Side 6 150 D Bottom 6 150 E Front 24 600 F Angularity 0 20 max Tab 3 a 3 2 MOUNTING DIMENSIONS AND WEIGHT Removing the Front...

Страница 12: ...screws using the keyhole slots Option 2 Attach to studs using the supplied mounting straps Fig 3 c The mounting straps can be used to span an open stud cavity or secured to studs through a finished w...

Страница 13: ...thin the following limits Table 3 c NORMAL WATER LOW SALT CONTENT WATER UNITS MIN MAX MIN MAX Hydrogen ions pH 7 8 5 Specific conductivity R 20 C S cm 125 1250 Total dissolved solids c R mg l Dry resi...

Страница 14: ...open drain A 90 degree elbow or closed piping may cause the water to back up into the drain pan area of the humidifier possibly overflowing under unit See Technical Specifications for drain flow rate...

Страница 15: ...o install the steam nozzle cut a 2 1 2 round hole in the duct Apply silicone sealant to the mounting plate and insert the nozzle through the hole and secure with sheet metal screws Connect the steam a...

Страница 16: ...return duct downstream of the distributor pipe or nozzle for absorption of the steam Always allow 3 feet 0 9 m of straight supply duct upstream of the distributor manifold or nozzle for evaporation o...

Страница 17: ...ndensate drain trap height must exceed the static pressure of the duct NOTE The minimum slope of the steam delivery pipe in the ascending section must be 20 The minimum slope of the steam delivery pip...

Страница 18: ...The factory setting is 230 Vac 230 115 Fig 3 l 3 11 POWER WIRING Insert the power and ground connection cables into the electrical panel compartment using the cable clamps See Fig 3 m Connect the powe...

Страница 19: ...The control wiring terminal blocks are located at the top right of the control module Fig 3 p Fig 3 p The humidifier is operated by the closing of a mechanical humidistat H by the closing of a voltag...

Страница 20: ...higher than possible snow Do not mount on south side of the house or in direct sunlight Do not route sensor wire near high voltage wires 4 Connect the GFX4 and steam humidifier to the HVAC equipment a...

Страница 21: ...ethod when simultaneous humidification and cooling will be desired Use a high limit humidistat in to avoid condensation in ductwork The humidistat should be set to OFF during the air conditioning seas...

Страница 22: ...300 Ohm Vmax 33 Vdc Imax 6mAdc humidifier enabled contact closed IN GND Humidistat control signal input If programmed 0 10V Input impedance 10 kohm If programmed ON OFF Vmax 33Vdc Imax 5mA Rmax 300 Oh...

Страница 23: ...LIED RESPECT LOCAL CODES POWER SUPPLY 115 VAC 1 PHASE 50 60 HZ OR 230 VAC 1 PHASE 50 60 HZ ON OFF SWITCH VOLTAGE SWITCH TRANSFORMER SECONDARY PRIMARY 230 0 0 STEAM BOILER UNIT CONNECTED TO GROUND COMP...

Страница 24: ...bels in the unit 4 The power fuses are installed and intact 5 All AWG12 control wiring is done and tested 6 The airflow switch if installed is wired to open on air flow loss 7 The high limit humidista...

Страница 25: ...Steam is being produced 5 Cylinder filling 6 Foaming 7 Water presence inside the cylinder 8 Cylinder draining 9 Red LED alarm 10 Yellow LED power unit is ON 11 Green LED unit is operating 12 Drain but...

Страница 26: ...1 Turn the humidifier off 2 Press RESET SEL DRAIN ENT buttons together and turn the machine on 3 The 00set should be displayed 4 Press RESET SEL to increase the value to 12 and then press DRAIN ENT 5...

Страница 27: ...rting the unit with a new or empty cylinder it may take a significant amount of time hours for the unit to build up enough mineral concentration to reach rated capacity This time can be shortened by t...

Страница 28: ...ed in tens of hours so for example when the display shows 13 the real number of operating hours is between 130 and 139 hours Once 1990 hours have elapsed 199 on the display the hours are displayed in...

Страница 29: ...HUMIDISTAT See GFX4 installation manual for complete instructions Press to select OFF AUTO if outdoor sensor is connected or MANUAL mode OFF mode The humidifier is turned off AUTO mode The GFX4 will a...

Страница 30: ...press and when viewing the temperature or humidity reading 2 Use or to change the setting to be 5 to 5 3 Press and simultaneously or wait 5 seconds to confirm then move onto the next setting WARNING D...

Страница 31: ...r almost exhau sted Press RESET SEL key for 1 second to reset Off Off Change cylinder not urgent E4 Fill alarm unable or slow fill current does not increase within timeout Press RESET SEL key for 1 se...

Страница 32: ...re switch controlling the humidifier to the ventilation in the duct Water leaks on to the floor below 1 The humidifier drain is blocked 2 The supply water or overflow circuit has leaks 3 The steam hos...

Страница 33: ...ore all service and or maintenance operations must be performed by expert and qualified personnel who are aware of the necessary precautions Before performing any operations on the cylinder check that...

Страница 34: ...remove the valve and check the condition of the inlet filter clean if necessary using a cleaning solution and a soft brush Cleaning the Drain Pump Remove the valve body clean if necessary using the s...

Страница 35: ...2 FILL TANK PLUG FOR DRAIN PUMP 7 7810 GF 25 8 25 8 DRAIN TANK PLUG FOR DRAIN PUMP 8 7808 GF 35 25 25 5 DUCT TUBING KIT FOR DRAIN PUMP 9 7553 GF 35 25 35 25 COVER HOLDING SCREWS FOR CH SERIES 10 7809...

Страница 36: ...over a one minute period starting with full cylinder Serial communication DS485 Unit voltages Primary 115 230 Volts AC Control Wiring 12 Volts DC Electrical requirements Require AWG12 external power w...

Страница 37: ...31 Form No 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022 ENG...

Страница 38: ...32 NOTES...

Страница 39: ...33 Form No 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022 ENG...

Страница 40: ...ANTIES COVERINGTHIS HUMIDIFIER OTHERTHAN AS SET FORTH ABOVE THE IMPLIEDWARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED THE MANUFACTURER ASSUMES NO LIABILITY I...

Страница 41: ...35 Form No 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022 ENG...

Страница 42: ...36...

Страница 43: ...37 Form No 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022 ENG Mode d emploi...

Страница 44: ...EUR INTERNE LE R GLAGE D USINE PAR D FAUT EST 230 VCA Cependant l humidificateur peut galement tre aliment une tension nominale de 115 VCA 50 60 Hertz Assurez vous que le commutateur de s lection d al...

Страница 45: ...rs de toute pi ce manquante ou endommag e Vous devez informer General Filters de toute pi ce manquante dans les 5 jours ouvrables suivant la r ception VEUILLEZ NOTER Ce produit doit tre install unique...

Страница 46: ...e 11 3 10 S lection de la tension d alimentation 12 3 11 C blage d alimentation 12 3 12 C blage de commande 13 3 13 Connecter l hygrostat GFX4 pour l op ration ON OFF 14 3 14 Op ration de Modulation 1...

Страница 47: ...2 S lectionner le type de signal 22 5 3 Modification de la production maximale 23 5 4 Hygrostat GFX4 23 5 5 Alarmes 25 6 D PANNAGE 26 7 MAINTENANCE 27 7 1 Contr les p riodiques 27 7 2 Maintenance du c...

Страница 48: ...42...

Страница 49: ...a Lorsque l eau remplit le cylindre elle atteint les lectrodes et le courant lectrique commence circuler Au fur et mesure que l eau continue remplir le cylindre le courant va augmenter Ceci est contr...

Страница 50: ...utilisez que de l eau froide car l eau d alimentation sert temp rer l eau chaude de vidange La qualit de l eau a une incidence sur le fonctionnement de cet appareil L humidificateur vapeur 5500 doit d...

Страница 51: ...e Les humidificateurs vapeur 5500 peuvent tre utilis s pendant les travaux de construction mais il faut s attendre une r duction de la dur e de vie des cylindres La bonne pratique veut que le cylindre...

Страница 52: ...u conduit de vapeur Tuyau de vapeur de 6 pieds collecteur de vapeur de 8 pouces hygrostat GFX4 tuyau de vidange de 10 pieds vanne bille connecteur de remplissage d eau ensemble de tubes d alimentation...

Страница 53: ...ig 3 a l ment Description Pouces mm A Partie lat rale 6 150 B Partie sup rieure 6 150 C Partie lat rale 6 150 D Partie inf rieure 6 150 E Partie avant 24 600 F Angularit 0 20 max Tab 3 a 3 2 MONTAGE D...

Страница 54: ...s en trou de serrure Option 2 Fixez les aux montants l aide des sangles de montage fournies Fig 3 c Les sangles de montage peuvent tre utilis es pour couvrir une cavit ouverte dans les montants ou tre...

Страница 55: ...imites suivantes Tableau 3 c EAU NORMALE EAU FAIBLE TENEUR EN SEL UNIT S MIN MAX MIN MAX Ions d hydrog ne pH 7 8 5 Conductivit sp cifique R 20 C S cm 125 500 Total de solides dissous c R mg l R sidu s...

Страница 56: ...c apr s l installation Voir les caract ristiques techniques pour le d bit de vidange Pompe condensat Lorsque vous utilisez une pompe condensat assurez vous que la pompe est capable de stocker environ...

Страница 57: ...nstaller la buse vapeur faites un trou rond de 2 1 2 po dans le conduit Appliquez du mastic silicone sur la plaque de montage ins rez la buse dans le trou et fixez la avec des vis t le Raccordez les t...

Страница 58: ...de retour droite en aval du tuyau ou de la buse du distributeur pour l absorption de la vapeur Toujours pr voir 3 pieds 0 9 m de conduite d alimentation droite en amont du tuyau du distributeur ou de...

Страница 59: ...trap height must exceed the static pressure of the duct NOTE The minimum slope of the steam delivery pipe in the ascending section must be 20 The minimum slope of the steam delivery pipe in the downwa...

Страница 60: ...ine est de 230 V CA 230 115 Fig 3 l 3 11 C BLAGE D ALIMENTATION Ins rez les c bles de raccordement d alimentation et de mise la terre dans le compartiment du panneau lectrique l aide des serre c bles...

Страница 61: ...r le du d bit d air ou un interrupteur ON OFF distance Les borniers de c blage de commande sont situ s en haut droite du module de commande Fig 3 p Fig 3 p L humidificateur est actionn par la fermetur...

Страница 62: ...r ext rieur Placez le au moins 6 po plus haut que la neige possible Ne montez pas sur le c t sud de la maison ou sous la lumi re directe du soleil Ne faites pas passer le fil du capteur pr s de fils h...

Страница 63: ...ourant pour le compresseur N utilisez pas cette m thode lorsque l humidification et le refroidissement sont souhait s en m me temps Utiliser un hygrostat limiteur pour viter la condensation dans les c...

Страница 64: ...0 Ohm Vmax 33 VCC Imax 6m A DD humidificateur habilit contact ferm IN GND Entr e signal de contr le Si programm 0 0 10 V Imp dance d entr e 10 kohm Si programm ON OFF Vmax 33 Vcc Imax 5 mA Rmax 300 Oh...

Страница 65: ...ALLED NOT SUPPLIED RESPECT LOCAL CODES POWER SUPPLY 115 VAC 1 PHASE 50 60 HZ OR 230 VAC 1 PHASE 50 60 HZ ON OFF SWITCH VOLTAGE SWITCH TRANSFORMER SECONDARY PRIMARY 230 0 0 STEAM BOILER UNIT CONNECTED...

Страница 66: ...tes sur l unit 4 Les fusibles d alimentation sont install s et intacts 5 Tout le c blage de commande AWG12 est effectu et test 6 L interrupteur de d bit d air s il est install est c bl sur ouvert pour...

Страница 67: ...ousse 7 Pr sence d eau l int rieur du cylindre 8 Vidange du cylindre 9 DEL rouge alarme 10 LED jaune alimentation l unit est allum e 11 LED verte en cours de fonctionnement 12 Bouton de vidange pour v...

Страница 68: ...sur l cran Si une s lection incorrecte a t effectu e veuillez contacter le service client ou suivez la proc dure ci dessous Unit s avec r vision 3 323 ou inf rieure 1 teignez l humidificateur 2 Appuy...

Страница 69: ...aide nettoyer tout d p t calcaire et de salet Une fois le nettoyage termin l humidificateur d marre avec un fonctionnement r gulier Lors du d marrage de l unit avec un nouveau cylindre ou un cylindre...

Страница 70: ...13 le nombre r el d heures de fonctionnement se situe entre 130 et 139 heures Une fois que 1990 heures se sont coul es 199 l cran les heures s affichent en centaines Exemple 21 2100 heures 5 2 S LECTI...

Страница 71: ...u moins 1 seconde lorsque vous avez termin pour confirmer la nouvelle production maximale et quitter le mode de fonctionnement normal 5 4 HYGROSTAT GFX4 Voir le manuel d installation du GFX4 pour obte...

Страница 72: ...difier l unit de temp rature Appuyez sur C F Pour d finir le d calage de temp rature humidit en mode MANUEL ou AUTO 1 Appuyer simultan ment sur et quand la lecture de la temp rature ou de l humidit s...

Страница 73: ...me Off Off Remplacez le cylindre pas urgent E4 Alarme remplissage remplissage d sactiv ou lent le courant n augmente pas durant la pause Appuyez sur la touche RESET SEL pendant 1 seconde sinon l alarm...

Страница 74: ...ans le conduit L humidificateur mouille le sol en dessous 1 L vacuation de l humidificateur est bloqu e 2 Le circuit d alimentation ou de trop plein a des fuites 3 Le tuyau vapeur n est pas correcteme...

Страница 75: ...PORTANTS L humidificateur et son cylindre contiennent des composants sous tension et des surfaces chaudes c est pour cela que toutes les op rations de maintenance et ou de r paration doivent tre effec...

Страница 76: ...il n y a pas de fuites d eau remplacement du joint torique retirez le avec pr caution l aide d un petit tournevis N essayez pas de retirer la bague du joint torique en plastique ou elle sera endommag...

Страница 77: ...USA GFI N DE PI CE CANADA CGF DESCRIPTION 1 7746 GF 5500 02 CYLINDRE VAPEUR DE REMPLACEMENT 5500 02 2 7747 GF 5500 03 MODULE DE COMMANDE 115 V 230 V 5500 03 3 7551 GF 35 18 BOUTON MARCHE ARR T 35 18 4...

Страница 78: ...n com men ant avec le cylindre plein Communication s rie DS485 Tension d alimentation Primaire 120 240 V CA C blage des commandes 12 V CC Exigences lectriques N cessite des fils d alimentation externe...

Страница 79: ...31 Formulaire no 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022 FRE...

Страница 80: ...d fectueuse General Filters Inc AUCUNE GARANTIE AUTRE QUE CELLE PR SENT E CI DESSUS NE COUVRE CET HUMIDIFICATEUR LES GARANTIES IMPLICITES DE VALEUR COMMERCIALE ET D ADAPTATION UN OBJECTIF PARTICULIER...

Страница 81: ...33 Formulaire no 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022 FRE NOTES...

Страница 82: ...34 43800 GRAND RIVER AVENUE NOVI MI 48375 866 476 5101 www generalfilters com 400 MIDWEST ROAD TORONTO ON M1P3A9 888 216 9184 www cgfproducts com Form No 5500 32 Rev C Code 0700092EN REV 3 2 04APR2022...

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