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Figure 1 — Dip Switch Settings

RL1

2
3

4
5

7
8

DATE XXXX

SOFTWARE P/N

REV #

DIP SWITCH

6 CYL

LOW SPD

5
6
7

4 CYL

2.4 - 45kW / 3.0L

NORMAL

POS

1
2

OFF

ATS

GTS

RESERVED

# OF CYLINDERS

FUEL TYPE

ENGINE TYPE / kW RATING

EXERCISE MODE

RESERVED

TRANSFER SWITCH MODE

DESCRIPTION

2.4 - 35kW



If the DIP switch settings are not set correctly,

the generator engine may run rough, not start
or not provide rated power. When LP fuel
is used it is very important that DIP Switch
Position 4 be in the LP fuel position (switch
OFF).

LED Indicators visible through front panel (see Table
1 and Figure 2).

Table 1

System Ready

Green LED

Low Fuel Pressure

Yellow LED

Low Battery

Red LED

Low Oil Pressure

Red LED

Hi Coolant Temp/Low Coolant Level

Red LED

Over Speed/RPM Sensor Loss

Red LED

Over Crank

Red LED

Figure 2 — LED Indicators on Front Panel

OVERCRANK

OVER

PEED

LOW COOLANT LEVEL

HI COOLANT TEMPERATURE

LOW OIL PRE

URE

LOW BATTERY

LOW FUEL PRE

URE

TEM READY

•
•
•
•
•
•
•

General Information

R-panel Technical Manual

Содержание R-200

Страница 1: ...TECHNICAL MANUAL This manual should remain with the unit R 200 Digital Controller A new standard of reliability ...

Страница 2: ...s and barri ers are in place before operating the equipment If working around an operating unit stand on an insulated dry surface to reduce potential shock hazards Do not handle any kind of electrical device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRICAL SHOCK MAY RESULT If people must stand on metal or concrete while installing operating servicing adjus...

Страница 3: ...ed High Coolant Temp LED Indicator 7 Overspeed Red LED Indicator 7 RPM Signal Failure Flashing Red Overspeed Indicator 8 RPM Signal Failure During Cranking 8 RPM Signal Failure During Running 8 Overcrank Red LED Indicator 8 Invalid Cylinder Dip Switch Setting All Red LED s On 8 Alarm Cancel 8 Automatic Transfer Switch ATS Mode 8 Engineered Transfer Switch 2 wire Start GTS Mode 9 Voltage Regulator ...

Страница 4: ...ing see Figure 1 To activate the DIP Switch settings place the AUTO OFF MANUAL switch in the OFF Mode make the DIP switch changes and then push and hold the Set Exercise Switch for five seconds DIP Switch Position 1 Reserved for future use The position of this DIP Switch does not affect generator operation DIP Switch Position 2 Selects the type of transfer switch to be used with the generator When...

Страница 5: ...tart or not provide rated power When LP fuel is used it is very important that DIP Switch Position 4 be in the LP fuel position switch OFF LED Indicators visible through front panel see Table 1 and Figure 2 Table 1 System Ready Green LED Low Fuel Pressure Yellow LED Low Battery Red LED Low Oil Pressure Red LED Hi Coolant Temp Low Coolant Level Red LED Over Speed RPM Sensor Loss Red LED Over Crank ...

Страница 6: ...down due OFF X ON O O To Low Oil Pressure Unit Shutdown due OFF X ON O O To High Cooant Temp Unit Shutdown due OFF X ON O O To Engine Overspeed Unit Failed to Start OFF X ON O O During it s Crank Cycle Utility Voltage is Flashing X O O 60 of Nominal 1 sec rate Unit Shutdown due OFF X Flashing O O To Low Coolant Level Engine Speed Signal OFF X Flashing O O Fault RPM Signal Loss Control Board is Fla...

Страница 7: ...gone when the timer expires the engine will crank and start Once started a 10 sec ond engine warm up timer will be initiated When the warm up timer expires the R 200 controller will transfer the load to the generator ATS Mode The transfer of load when the generator is running is dependent upon the operating conditions as follows MANUAL MODE The unit will not transfer if the utility is present will...

Страница 8: ... will stop flashing the indi vidual fault LED will turn on and the engine will be shut down Once the AUTO OFF MANUAL switch is switched to OFF the individual fault LED will turn off and the five 5 red LED s will begin flashing to show that the exercise mode has not yet been set LOW SPEED EXERCISE To select this mode place DIP switch position 3 in the OFF position In Low Speed Exercise mode the 2 4...

Страница 9: ... visual LED warning only and does not trigger the controller alarm output Low fuel pressure sensing is active in all generator operat ing modes i e MANUAL OFF and AUTO LOW BATTERY RED LED INDICATOR The R 200 controller continually monitors the bat tery voltage and turns on the low battery LED if the battery voltage falls below approximately 12 2VDC for one minute A low battery voltage is a non lat...

Страница 10: ...front panel will be ON all the time if DIP switch position 5 and DIP switch position 6 are not set correctly ALARM CANCEL When the generator is shut down on a latched fault or latching alarm the AUTO OFF MANUAL switch must be set to the OFF position to turn off the correspond ing fault LED Prior to moving the switch to the OFF position record which LEDs are ON or FLASHING and the date on the back ...

Страница 11: ... NOT monitor the utility The generator control board will NOT perform a weekly exercise In GTS mode the green system ready LED will be ON for five 5 seconds and OFF for one 1 second The generator control board will NOT activate the transfer output The generator control board WILL monitor all engine conditions and shut down on all the faults listed in this document For the W Type transfer switch to...

Страница 12: ...tch is in the manual posi tion AUTO The control board will monitor the 2 wire start circuit When the 2 wire start wire 178 is con nected to 2 wire start wire 183 via a relay contact closure in the W type transfer switch the control board will start and run the generator When the 2 wire start wire connection is opened the control board will stop the generator When the control board is in AUTO MANUA...

Страница 13: ...act in W type transfer switch 5 Momentary Open Switch Input B 6 2 wire Start Return from relay contact in W type transfer switch 7 Manual Auto Input BS 8 19 5VAC Utility Sense Input 9 Alarm Relay Driver Output minimum coil resistance is 90 ohms 10 Transfer Relay Driver Output minimum coil resistance is 60 ohms 11 Manual Input 12 19 5VAC Utility Sense Return 13 Reserved Do not connect any wires to ...

Страница 14: ...on Such an explosion can shat ter the battery and cause blindness or other injury Any area that houses a storage battery must be properly ventilated Do not allow smok ing open flame sparks or any spark producing tools or equipment near the battery Battery electrolyte fluid is an extremely corro sive sulfuric acid solution that can cause severe burns Do not permit fluid to contact eyes skin clothin...

Страница 15: ... Undervoltage Shutdown typ 11 Volts LED Indicators AC Line Voltage 108Vac Green LED ON Battery Connected Charging Yellow LED ON the Green LED must be ON to obtain a valid battery charging indication Yellow LED ON if charge current approx 2 Amps Battery Current Drain AC Power OFF 30mA typ AC Line Connections via terminal block AC Hot AC Neut GND Battery Connections via terminal block Pos Neg Contro...

Страница 16: ...Part No 0F9784 GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 Revision B 06 07 06 Printed in U S A ...

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