Generac Power Systems MAGNUM MLT6SKDS Скачать руководство пользователя страница 44

Maintenance

40

Owner’s Manual for MLT6SMDS - MLT6SKDS Light Tower

Resetting the Maintenance 

Alarms (If Equipped)

The  Power  Zone-DLA  controller  will  display  a  warning
message  when  the  unit  is  due  for  maintenance  or
service. The maintenance or service interval is set at 750
hours  of  engine  running  time.  Once  the  unit  has  been
serviced,  the  appropriate  maintenance  alarm  reminder
needs  to  be  reset.  Proceed  as  follows  to  reset  the
maintenance alarms:

1.

With  the  unit  shut  down,  set  the  control  power
switch  to  ON  (I). After  initialization,  the  controller
will toggle automatically to the Home screen.

2.

Press  ↑  and  ↓  simultaneously  to  enter  the
navigation menu.

3.

Press ↑ or ↓ to move 

 to the top of the screen.

Press 

 to enter the Maintenance screen.

4.

Press  ↑  or  ↓  to  highlight  the  desired  alarm  that
needs to be reset. Press 

 to start reset.

5.

Enter the pin 4444. To do this, press 

 and then ↑

or ↓ to adjust the first number of the maintenance
pin. Press 

 to continue to the next number.

Figure 4-1. Entering Maintenance Pin

Manual Winch: Use, Operation, 

and Maintenance

Prior to Use

Inspect rope or cable and replace if damaged.

Inspect  mounting  hardware  for  correct  tightness
and torque if necessary.

Gears, ratchet pivot point, and shaft bushings must
be kept lubricated with a thin film of oil or grease.

Operation

Raising the Lights:

1.

The cable must be securely fastened to the winch
drum.

2.

Verify  the  cable  and  cable  attachments  are  not
damaged. Contact Generac Mobile Products, LLC
to order a replacement cable if necessary.

3.

Referring  to  the  “Lift  /  Let  Down”  decal  on  the
winch,  turn  handle  according  to  the  specified
direction  to  lift.  The  ratchet  MUST  make  a  loud
clicking sound while winding the cable.

Lowering the Lights:

Referring to the “Lift / Let Down” decal on the winch, turn
handle  according  to  the  specified  direction  to  lower.  No
clicking  will  be  heard  because  the  brake  system  is
activated.

Maintenance

The  following  procedures  should  be  performed  at  least
annually:

1.

The gears and bushings of the winch must be kept
lubricated. Apply  a  thin  film  of  grease  to  the  gear
teeth, and oil the bushings as needed.

2.

The  ratchet  pawl  pivot  point  must  be  kept  lubri-
cated with a thin oil.

NOTE: 

Do not get oil or grease on the brake mechanism.

Electric Winch (If Equipped): 

Use, Operation, and Maintenance

Keep the winch free of dirt, oil, grease, water, and
other substances.

Check all mounting bolts and verify they are tight-
ened to the recommended torque values. Replace
any damaged fasteners.

Periodically  inspect  all  connections  to  verify  they
are tight and free of corrosion.

Inspect the cable for visible damage every time the
winch is operated. Examples of damage are: cuts,
knots,  crushed  or  frayed  portions,  and  broken
strands.  Replace  cable  immediately  if  damaged.
Failure to replace a damaged cable could result in
breakage.

Regularly  inspect  the  brake  for  slippage  or  drift.
This is detected visually when winch is under load.
If  winch  drum  continues  to  turn  after  controls  are
released, the brake may need to be replaced.

Periodically clean and grease the brake assembly.
This  will  ensure  correct  performance  and  extend
the life of the winch. If winch seems to labor or get
excessively  hot  during  the  lowering  of  loads,  the
brake will need to be serviced or replaced.

Inspect  motor  brushes  periodically  and  replace
when necessary.

NOTE: 

Only  the  motor  brushes  and  brake  assembly

require periodic replacement.

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Содержание MAGNUM MLT6SKDS

Страница 1: ...s Manual Light Tower MLT6SMDS MLT6SKDS S N 3002908801 and above SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 0...

Страница 2: ...to have the equipment checked periodically by a GMP ASD Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in mate...

Страница 3: ...19 Operator Screens 20 Dusk to Dawn Screen 21 Section 3 Operation Light Tower Setup 25 Raising the Mast Manual Winch 26 Raising the Mast Electric Winch If Equipped 27 Raising the Mast Power Zone DLA I...

Страница 4: ...ing 43 Troubleshooting the Lights 44 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 45 AC Diagram MLT6SKDS Non Power Zone Key Equipped 46 AC Wiring Diagram MLT6SMDS Non Power...

Страница 5: ...unit are not all inclusive If using a procedure work method or oper ating technique that the manufacturer does not specifically recommend verify that it is safe for others and does not render the equi...

Страница 6: ...ant Failure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spa...

Страница 7: ...000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or w...

Страница 8: ...missing Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit...

Страница 9: ...unit causing damage to electrical parts Replace all missing and hard to read decals Decals provide important operating instructions and warn of dangers and hazards Wear heavy leather gloves when hand...

Страница 10: ...res Inspect trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an ar...

Страница 11: ...Label not shown 2 Setup and Take Down Instructions Manual 17 Neutral Bonded to Frame 3 Danger Overhead Power Lines 18 Not A Step 4 Warning Electrical Storms and High Wind 19 Warning High Temperature...

Страница 12: ...Introduction and Safety 8 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower Figure 1 1 Decal Locations 1 of 3 1 Inch 25 mm 10000035325 0 5 0 5 1 Inch 25 mm 10000035402 008626 1 2...

Страница 13: ...eath Do not position light tower under electrical power lines OVERHEAD POWER LINES DANGER GEFAHR PELIGRO DANGER NOTICE HINWEIS AVISO AVIS BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN...

Страница 14: ...8 7 5 5 6 87 2 1 ABSCHALTUNG APAGADO ARR T 1 1 23 5 7 21 MOTORBETRIEB OPERACI N DEL MOTOR FONCTIONNEMENT DU MOTEUR 0 18 2 7 16 22 6 PJ NJ 8 75 2 68 85 8 21 5HDG RSHUDWRU V PDQXDO 8VH KLWFK UDWHG IRU...

Страница 15: ...tor Make Marathon Model 201CSA5423 Output Standby kW kVA 6 0 6 0 Output Voltage volts 120V 240V single phase Output Amperes 120V 240V amperes 15 25 Frequency Hertz 60 Weights Dry Weight lbs kg 1 310 5...

Страница 16: ...orm SFC626B Manufactured by Generac Mobile Products LLC 920 361 4442 800 926 9768 TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATI...

Страница 17: ...3 Remove jack from tongue weldment Hold jack vertically and extend until weldment on jack is aligned with tongue weldment 4 See Figure 2 3 Install jack and secure with clevis D Figure 2 3 Jack Instal...

Страница 18: ...ing levels of effort may be required depending on terrain Figure 2 7 Pivot Trailer Tongue Into Storage Position 5 See Figure 2 8 Install pins B and C at locations shown to secure trailer tongue in sto...

Страница 19: ...or MLT6SMDS MLT6SKDS Light Tower 15 Unit Dimensions Figure 2 9 Unit Dimensions Specifications are subject to change without notice A B C D E MLT6SMDS MLT6SKDS 118 in 3 m 101 in 2 6 m 23 ft 7 m 57 in 1...

Страница 20: ...ocations Figure 2 10 Component Locations Front and Left Side A Grounding studs Interior On enclosure floor behind controller Exterior On bumper E Tongue jack B Outriggers and Jacks 2 F Mast rotation k...

Страница 21: ...17 Figure 2 11 Component Locations Rear and Right Sidezz J Central lift point M Tandem tow mount optional not shown K Engine radiator access hood N Hood latch L Forklift pocket P Key start controller...

Страница 22: ...set button F 240VAC 30A twist lock receptacle Customer convenience receptacle for use in connecting auxiliary equipment such as fans pumps or drills G Engine hour meter Displays number of hours the en...

Страница 23: ...ays the various operating screens By viewing these screens the operator can monitor both the engine and generator status while the unit is running B Select LED Illuminates when the unit is running in...

Страница 24: ...troller is powered up and the unit management software is loaded It displays the controller mode total operating hours hours left until the next service interval engine operating status and engine rpm...

Страница 25: ...nced load distribution between lines for optimum generator performance Figure 2 19 Line Amperage Screen Generator Screen See Figure 2 20 The Generator screen displays the average line voltage frequenc...

Страница 26: ...and the button to cycle left until the desired operator screen section is reached 3 Press the Select button to enter the desired operator screen section NOTE Every time the operator screens are entere...

Страница 27: ...ms that stop the generator refer to Resetting the Maintenance Alarms If Equipped NOTE The LCD backlight is on if the unit has sufficient voltage while the unit is turned on unless the unit is cranking...

Страница 28: ...e most recent alarm will display and the cycle begins again To exit the event log press the and buttons simultane ously to enter the navigation menu Once entered cycle to the desired operator screen A...

Страница 29: ...cle 4 A grounding stud B is located on the rear frame of the trailer near the left side outrigger For ground ing requirements follow local state or National Electrical Code NEC guidelines 5 See Detail...

Страница 30: ...ending at the top sections of the mast Stop extending the mast when the colored mark D on the second mast section is visible as seen in Detail D Figure 3 2 Pulley Locations Manual Winch IMPORTANT NOTE...

Страница 31: ...at the coiled electrical cord DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will result in death or serious injury 000263a WARNING 000266 Tipping hazard E...

Страница 32: ...red height See Figure 3 3 Do not extend past the colored mark C 5 Press SELECT again to exit the mast control screen IMPORTANT NOTE Contact a GMP ASD immedi ately if the mast hangs up or the winch cab...

Страница 33: ...on refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch on if equipped Inspect the engine fan belt tension and condition Inspect the engine fan belt gu...

Страница 34: ...ing for all units equipped with the Power Zone DLA Proceed as follows to start the generator in MANUAL mode 1 Verify the 240VAC outlet breaker is set to OFF O 2 Set the main circuit breaker OFF I 3 Wh...

Страница 35: ...ature Derating reduces the available power for operating tools and accessories connected to the receptacles For every increase in 1 000 ft 305 m of elevation engine performance for this unit typically...

Страница 36: ...The standard receptacle panel is equipped with the following recepta cles One 240V 30A Twist lock A One120V 20A GFCI B NOTE Do not draw more than a combined total of 4 800W from the receptacles with t...

Страница 37: ...key must be in RUN to operate electric winch 1 Press and hold the upper winch control switch downward to collapse the mast to its lowest position Verify the electrical cord does not get caught in or p...

Страница 38: ...the rear of the unit See Raising the Mast Manual Winch Positive Air Shutdown PAS If Equipped See Figure 3 18 This unit may be equipped with a positive air shutdown A on the air intake The PAS system...

Страница 39: ...se only an undamaged outdoor rated three prong grounded 120VAC extension cord with a minimum amperage rating of 10A Connect the cord to a properly grounded 120VAC GFCI outlet 4 Before starting the eng...

Страница 40: ...art all lug nuts by hand b First pass tighten to 20 25 ft lbs 27 33 Nm c Second pass tighten to 50 60 ft lbs 67 81 Nm d Thirdpass tightento90 120ft lbs 122 162Nm NOTE After the first road use torque t...

Страница 41: ...n to the control panel to signify that the unit is being serviced and reduce the chance of unauthorized use Cleaning the Unit Always clean the unit after each use to remove dust grease mud or spilled...

Страница 42: ...s on the MLT6SM equipped with the Mitsubishi L3E W461ML Tier 4 engine be extended to 750 hours after initial break in The engine comes from the factory with a larger sump that holds 5 5 qts 5 2 L of e...

Страница 43: ...he recommendations of the OEM engine manual that was shipped with the unit for specific operating instructions If further technical assistance is required contact Generac Mobile Products Technical Ser...

Страница 44: ...irection to lift The ratchet MUST make a loud clicking sound while winding the cable Lowering the Lights Referring to the Lift Let Down decal on the winch turn handle according to the specified direct...

Страница 45: ...re 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the Zerk grease fitting C 3 Pump grease into the Zerk fitting unt...

Страница 46: ...Maintenance 42 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Страница 47: ...identify corrective action High coolant temperature shutdown Low coolant level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperat...

Страница 48: ...ions inside the mast junction box and each mast light housing socket Damaged or loose electrical cord Inspect the mast electrical cord for damage and check the cord connections inside the control box...

Страница 49: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 45 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 1 3 2 4...

Страница 50: ...Wiring Diagrams 46 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Diagram MLT6SKDS Non Power Zone Key Equipped...

Страница 51: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 47 AC Wiring Diagram MLT6SMDS Non Power Zone Key Equipped...

Страница 52: ...Wiring Diagrams 48 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Wiring Diagram MLT6SKDS With Power Zone...

Страница 53: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 49 AC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Страница 54: ...BK WT RD WT VI YL RD VI WT YL GY BL 86 BK YL OR YL ALT B RD 12V BATTERY STARTER RD OIL PRESSURE WARNING SWITCH N C WARNING OVERHEAT SWITCH N O GY BL GY BL SPLICE SPLICE RD BK FUEL PUMP VI YL HFF OPT 8...

Страница 55: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 51 DC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Страница 56: ...Wiring Diagrams 52 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Diagram MLT6SKDS Without Power Zone 90509_E_6 27 16...

Страница 57: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 53 DC Wiring Diagram MLT6SKDS Power Zone If Equipped...

Страница 58: ...YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049 65211 15 87 87a 30 86 85 RD VI YL BK WT V...

Страница 59: ...L VI YL SPLICE HFF OPT B 2 A VI YL 5 5 VI YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049...

Страница 60: ...ption WINCH BK BK YL BL CONTACTOR 1 BATTERY GN BN BK BK RD BL YL 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 12 11 10 9 9 10 11 12 A B C BN UP DOWN SWITCH 1 BK VI BN BK VI BN BK VI TOP SWITCH DOWN STOP BOTTOM...

Страница 61: ...BN WT WT WT WT BK WT VI YL WT AMBER L AMBER R MARKER MARKER VI YL BK WT TO FUEL CKT BN BN BN WT WT WT RING GND LICENSE PLATE PANEL LIGHT BK WT BK WT BK BK WT WT BK BN BN WT BK BN BN BN WT BK BN WT BN...

Страница 62: ...Wiring Diagrams 58 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Electric Winch Option Power Zone If Equipped 90615_A_12 15 15...

Страница 63: ...______________________________________________________ __________________________________________________________________________________________ ______________________________________________________...

Страница 64: ...____________________________________________________ ___________________________________________________________________________ _______________________________________________________________________...

Страница 65: ...Service Log Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 61 This page intentionally left blank...

Страница 66: ...Service Log 62 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Страница 67: ......

Страница 68: ...hts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Powe...

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