Generac Power Systems MAGNUM MLT6SKDS Скачать руководство пользователя страница 41

Maintenance

Owner’s Manual for MLT6SMDS - MLT6SKDS Light Tower

37

Section 4: Maintenance

Emissions Information

For  warranty  information,  please  refer  to  the  diesel
engine manual supplied with this unit.

Daily Walk-Around Inspection

Perform  a  walk-around  inspection  of  the  unit  every  day
before  starting  the  unit.  Look  for  conditions  that  could
hinder performance or safety, such as (but not limited to):

Oil, coolant, and fuel leakage

Blocked vents

Loose or missing hardware

Loose or broken electrical connections

Inspect the fan belt for cracks, fraying, or stretching. Ver-
ify  the  belt  is  correctly  seated  in  the  pulley  grooves.
Replace the belt according to the manufacturer’s recom-
mendations.

General Maintenance

Poorly  maintained  equipment  can  become  a  safety
hazard. In order for the equipment to operate safely and
correctly over a long period of time, periodic maintenance
and occasional repairs are necessary. 

DO NOT

 perform

routine  service  (oil  and  filter  changes,  cleaning,  etc.)
unless all electrical components are shut off. 
Regular  maintenance  will  improve  performance  and
extend engine/equipment life. Generac Mobile Products,
LLC  recommends  that  all  maintenance  work  be  per-
formed  by  a  GMP ASD.  Regular  maintenance,  replace-
ment  or  repair  of  the  emissions  control  devices  and
systems may be performed by any repair shop or person
of  the  owner’s  choosing.  However,  to  obtain  emissions
control warranty service free of charge, the work must be
performed  by  a  GMP  ASD  or  authorized  Mitsubishi

®

engine  dealer  depending  on  the  repair.  See  the  emis-
sions warranty.

Preparing for Service

Before  servicing  the  unit,  always  follow  the  instructions
listed below.

1.

If  unit  is  equipped  with  the  Power  Zone™-DLA
controller,  verify  the  main  circuit  breaker  is  OFF.
Otherwise, verify the key switch is OFF.

2.

Verify the circuit breakers are switched OFF (O).

3.

Disconnect the negative (–) terminal on the battery.

4.

Attach a “Do Not Start” sign to the control panel to
signify  that  the  unit  is  being  serviced  and  reduce
the chance of unauthorized use.

Cleaning the Unit

Always  clean  the  unit  after  each  use  to  remove  dust,
grease, mud, or spilled fuel or oil. Use soft, clean rags to
wipe the cabinet exterior and control panel. Low-pressure
compressed air (less than 40 psi [276 kPa]) can also be
used to remove dust and debris from the cabinet interior.
This  unit  contains  sensitive  electronic  components  that
can be damaged by high pressure and heat. 

Do not

:

wash the unit with a high pressure hose or power
washer.

wash  the  engine  block  or  fuel  tank  with  a  power
washer  or  steam  cleaner.  Water  may  enter  the
cabinet  and  collect  in  the  generator  windings  or
other electrical parts, causing damage. 

Inspecting the Unit

If the unit is stored outside, inspect for water inside
the cabinet and generator before each use. If wet,
dry the unit thoroughly before starting.

Inspect condition of electrical cords. 

DO NOT

 use

the unit if insulation is cut or worn through.

Verify  winch  cables  are  in  good  condition  and
centered on each pulley. 

DO NOT 

use a cable that

is kinked or starting to unravel.

Verify  the  wheel  lugs  are  present  and  correctly
tightened. Refer to

 

Towing Safety

.

Check  the  coolant  level  daily  by  inspecting  the
level in coolant overflow jug located near the radia-
tor. Refer to the engine operator’s manual for cool-
ant recommendations and proper mixture. Normal
operating level is between the ‘full’ and ‘add’ mark-
ings on the overflow jug.

After engine is stopped and completely cool, cool-
ant may be added directly to the coolant overflow
jug.

Check the oil level daily. Refer to the engine opera-
tor’s manual for the appropriate oil specification.

Verify the oil is correct for special operating condi-
tions such as a change in season or climate.

CAUTION

(000306)

Equipment Damage. Failure to perform a daily
inspection could result in damage to the unit.

CAUTION

(000325a)

Equipment damage. Never spray water to clean unit.
Do not introduce water into generator widings, 
terminals, or fuel system during the cleaning process.
Doing so will result in equipment damage.

Содержание MAGNUM MLT6SKDS

Страница 1: ...s Manual Light Tower MLT6SMDS MLT6SKDS S N 3002908801 and above SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 0...

Страница 2: ...to have the equipment checked periodically by a GMP ASD Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in mate...

Страница 3: ...19 Operator Screens 20 Dusk to Dawn Screen 21 Section 3 Operation Light Tower Setup 25 Raising the Mast Manual Winch 26 Raising the Mast Electric Winch If Equipped 27 Raising the Mast Power Zone DLA I...

Страница 4: ...ing 43 Troubleshooting the Lights 44 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 45 AC Diagram MLT6SKDS Non Power Zone Key Equipped 46 AC Wiring Diagram MLT6SMDS Non Power...

Страница 5: ...unit are not all inclusive If using a procedure work method or oper ating technique that the manufacturer does not specifically recommend verify that it is safe for others and does not render the equi...

Страница 6: ...ant Failure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spa...

Страница 7: ...000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or w...

Страница 8: ...missing Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit...

Страница 9: ...unit causing damage to electrical parts Replace all missing and hard to read decals Decals provide important operating instructions and warn of dangers and hazards Wear heavy leather gloves when hand...

Страница 10: ...res Inspect trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an ar...

Страница 11: ...Label not shown 2 Setup and Take Down Instructions Manual 17 Neutral Bonded to Frame 3 Danger Overhead Power Lines 18 Not A Step 4 Warning Electrical Storms and High Wind 19 Warning High Temperature...

Страница 12: ...Introduction and Safety 8 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower Figure 1 1 Decal Locations 1 of 3 1 Inch 25 mm 10000035325 0 5 0 5 1 Inch 25 mm 10000035402 008626 1 2...

Страница 13: ...eath Do not position light tower under electrical power lines OVERHEAD POWER LINES DANGER GEFAHR PELIGRO DANGER NOTICE HINWEIS AVISO AVIS BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN...

Страница 14: ...8 7 5 5 6 87 2 1 ABSCHALTUNG APAGADO ARR T 1 1 23 5 7 21 MOTORBETRIEB OPERACI N DEL MOTOR FONCTIONNEMENT DU MOTEUR 0 18 2 7 16 22 6 PJ NJ 8 75 2 68 85 8 21 5HDG RSHUDWRU V PDQXDO 8VH KLWFK UDWHG IRU...

Страница 15: ...tor Make Marathon Model 201CSA5423 Output Standby kW kVA 6 0 6 0 Output Voltage volts 120V 240V single phase Output Amperes 120V 240V amperes 15 25 Frequency Hertz 60 Weights Dry Weight lbs kg 1 310 5...

Страница 16: ...orm SFC626B Manufactured by Generac Mobile Products LLC 920 361 4442 800 926 9768 TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATI...

Страница 17: ...3 Remove jack from tongue weldment Hold jack vertically and extend until weldment on jack is aligned with tongue weldment 4 See Figure 2 3 Install jack and secure with clevis D Figure 2 3 Jack Instal...

Страница 18: ...ing levels of effort may be required depending on terrain Figure 2 7 Pivot Trailer Tongue Into Storage Position 5 See Figure 2 8 Install pins B and C at locations shown to secure trailer tongue in sto...

Страница 19: ...or MLT6SMDS MLT6SKDS Light Tower 15 Unit Dimensions Figure 2 9 Unit Dimensions Specifications are subject to change without notice A B C D E MLT6SMDS MLT6SKDS 118 in 3 m 101 in 2 6 m 23 ft 7 m 57 in 1...

Страница 20: ...ocations Figure 2 10 Component Locations Front and Left Side A Grounding studs Interior On enclosure floor behind controller Exterior On bumper E Tongue jack B Outriggers and Jacks 2 F Mast rotation k...

Страница 21: ...17 Figure 2 11 Component Locations Rear and Right Sidezz J Central lift point M Tandem tow mount optional not shown K Engine radiator access hood N Hood latch L Forklift pocket P Key start controller...

Страница 22: ...set button F 240VAC 30A twist lock receptacle Customer convenience receptacle for use in connecting auxiliary equipment such as fans pumps or drills G Engine hour meter Displays number of hours the en...

Страница 23: ...ays the various operating screens By viewing these screens the operator can monitor both the engine and generator status while the unit is running B Select LED Illuminates when the unit is running in...

Страница 24: ...troller is powered up and the unit management software is loaded It displays the controller mode total operating hours hours left until the next service interval engine operating status and engine rpm...

Страница 25: ...nced load distribution between lines for optimum generator performance Figure 2 19 Line Amperage Screen Generator Screen See Figure 2 20 The Generator screen displays the average line voltage frequenc...

Страница 26: ...and the button to cycle left until the desired operator screen section is reached 3 Press the Select button to enter the desired operator screen section NOTE Every time the operator screens are entere...

Страница 27: ...ms that stop the generator refer to Resetting the Maintenance Alarms If Equipped NOTE The LCD backlight is on if the unit has sufficient voltage while the unit is turned on unless the unit is cranking...

Страница 28: ...e most recent alarm will display and the cycle begins again To exit the event log press the and buttons simultane ously to enter the navigation menu Once entered cycle to the desired operator screen A...

Страница 29: ...cle 4 A grounding stud B is located on the rear frame of the trailer near the left side outrigger For ground ing requirements follow local state or National Electrical Code NEC guidelines 5 See Detail...

Страница 30: ...ending at the top sections of the mast Stop extending the mast when the colored mark D on the second mast section is visible as seen in Detail D Figure 3 2 Pulley Locations Manual Winch IMPORTANT NOTE...

Страница 31: ...at the coiled electrical cord DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will result in death or serious injury 000263a WARNING 000266 Tipping hazard E...

Страница 32: ...red height See Figure 3 3 Do not extend past the colored mark C 5 Press SELECT again to exit the mast control screen IMPORTANT NOTE Contact a GMP ASD immedi ately if the mast hangs up or the winch cab...

Страница 33: ...on refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch on if equipped Inspect the engine fan belt tension and condition Inspect the engine fan belt gu...

Страница 34: ...ing for all units equipped with the Power Zone DLA Proceed as follows to start the generator in MANUAL mode 1 Verify the 240VAC outlet breaker is set to OFF O 2 Set the main circuit breaker OFF I 3 Wh...

Страница 35: ...ature Derating reduces the available power for operating tools and accessories connected to the receptacles For every increase in 1 000 ft 305 m of elevation engine performance for this unit typically...

Страница 36: ...The standard receptacle panel is equipped with the following recepta cles One 240V 30A Twist lock A One120V 20A GFCI B NOTE Do not draw more than a combined total of 4 800W from the receptacles with t...

Страница 37: ...key must be in RUN to operate electric winch 1 Press and hold the upper winch control switch downward to collapse the mast to its lowest position Verify the electrical cord does not get caught in or p...

Страница 38: ...the rear of the unit See Raising the Mast Manual Winch Positive Air Shutdown PAS If Equipped See Figure 3 18 This unit may be equipped with a positive air shutdown A on the air intake The PAS system...

Страница 39: ...se only an undamaged outdoor rated three prong grounded 120VAC extension cord with a minimum amperage rating of 10A Connect the cord to a properly grounded 120VAC GFCI outlet 4 Before starting the eng...

Страница 40: ...art all lug nuts by hand b First pass tighten to 20 25 ft lbs 27 33 Nm c Second pass tighten to 50 60 ft lbs 67 81 Nm d Thirdpass tightento90 120ft lbs 122 162Nm NOTE After the first road use torque t...

Страница 41: ...n to the control panel to signify that the unit is being serviced and reduce the chance of unauthorized use Cleaning the Unit Always clean the unit after each use to remove dust grease mud or spilled...

Страница 42: ...s on the MLT6SM equipped with the Mitsubishi L3E W461ML Tier 4 engine be extended to 750 hours after initial break in The engine comes from the factory with a larger sump that holds 5 5 qts 5 2 L of e...

Страница 43: ...he recommendations of the OEM engine manual that was shipped with the unit for specific operating instructions If further technical assistance is required contact Generac Mobile Products Technical Ser...

Страница 44: ...irection to lift The ratchet MUST make a loud clicking sound while winding the cable Lowering the Lights Referring to the Lift Let Down decal on the winch turn handle according to the specified direct...

Страница 45: ...re 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the Zerk grease fitting C 3 Pump grease into the Zerk fitting unt...

Страница 46: ...Maintenance 42 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Страница 47: ...identify corrective action High coolant temperature shutdown Low coolant level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperat...

Страница 48: ...ions inside the mast junction box and each mast light housing socket Damaged or loose electrical cord Inspect the mast electrical cord for damage and check the cord connections inside the control box...

Страница 49: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 45 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 1 3 2 4...

Страница 50: ...Wiring Diagrams 46 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Diagram MLT6SKDS Non Power Zone Key Equipped...

Страница 51: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 47 AC Wiring Diagram MLT6SMDS Non Power Zone Key Equipped...

Страница 52: ...Wiring Diagrams 48 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Wiring Diagram MLT6SKDS With Power Zone...

Страница 53: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 49 AC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Страница 54: ...BK WT RD WT VI YL RD VI WT YL GY BL 86 BK YL OR YL ALT B RD 12V BATTERY STARTER RD OIL PRESSURE WARNING SWITCH N C WARNING OVERHEAT SWITCH N O GY BL GY BL SPLICE SPLICE RD BK FUEL PUMP VI YL HFF OPT 8...

Страница 55: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 51 DC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Страница 56: ...Wiring Diagrams 52 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Diagram MLT6SKDS Without Power Zone 90509_E_6 27 16...

Страница 57: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 53 DC Wiring Diagram MLT6SKDS Power Zone If Equipped...

Страница 58: ...YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049 65211 15 87 87a 30 86 85 RD VI YL BK WT V...

Страница 59: ...L VI YL SPLICE HFF OPT B 2 A VI YL 5 5 VI YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049...

Страница 60: ...ption WINCH BK BK YL BL CONTACTOR 1 BATTERY GN BN BK BK RD BL YL 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 12 11 10 9 9 10 11 12 A B C BN UP DOWN SWITCH 1 BK VI BN BK VI BN BK VI TOP SWITCH DOWN STOP BOTTOM...

Страница 61: ...BN WT WT WT WT BK WT VI YL WT AMBER L AMBER R MARKER MARKER VI YL BK WT TO FUEL CKT BN BN BN WT WT WT RING GND LICENSE PLATE PANEL LIGHT BK WT BK WT BK BK WT WT BK BN BN WT BK BN BN BN WT BK BN WT BN...

Страница 62: ...Wiring Diagrams 58 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Electric Winch Option Power Zone If Equipped 90615_A_12 15 15...

Страница 63: ...______________________________________________________ __________________________________________________________________________________________ ______________________________________________________...

Страница 64: ...____________________________________________________ ___________________________________________________________________________ _______________________________________________________________________...

Страница 65: ...Service Log Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 61 This page intentionally left blank...

Страница 66: ...Service Log 62 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Страница 67: ......

Страница 68: ...hts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Powe...

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