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Generac Power Systems MAGNUM MLT4060MVD, Руководство пользователя

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Introduction and Safety

2

Owner’s Manual for MLT4060MVD Light Tower

Safety Symbols and Meanings

Throughout this publication, and on tags and decals affixed
to the unit, DANGER, WARNING, CAUTION and NOTE
blocks are used to alert personnel to special instructions
about  a  particular  operation  that  may  be  hazardous  if
performed  incorrectly  or  carelessly.  Observe  them
carefully. Their definitions are as follows:

NOTE: 

Notes contain additional information important to

a  procedure  and  will  be  found  within  the  regular  text  of
this manual.

These safety alerts cannot eliminate the hazards that they
indicate.  Common  sense  and  strict  compliance  with  the
special instructions while performing the action or service
are essential to preventing accidents.

General Hazards

(000001)

DANGER

Indicates a hazardous situation which, if not avoided, 
will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

Asphyxiation. Running engines produce 
carbon monoxide, a colorless, odorless, 
poisonous gas. Carbon monoxide, if not 
avoided, will result in death or serious injury.

(000103)

DANGER

(000107)

WARNING

Hearing Loss. Hearing protection is 
recommended when using this machine. 
Failure to wear hearing protection could 
result in permanant hearing loss.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and 
appendages away from moving parts. Failure 
to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not 
touch hot surfaces. Keep machine away from 
combustibles during use. Hot surfaces could 
result in severe burns or fire.

(000182a)

WARNING

Equipment damage. Only qualified service personnel may 
install, operate, and maintain this equipment. Failure to follow 
proper installation requirements could result in death, serious 
injury, and equipment or property damage.

WARNING

Risk of injury. Do not operate or service this machine 
if not fully alert. Fatigue can impair the ability to service 
this equipment and could result in death or serious 
injury.

(000215)

(000139)

WARNING

Risk of burns. Allow engine to cool before 
draining oil or coolant. Failure to do so could 
result in death or serious injury.

Содержание MAGNUM MLT4060MVD

Страница 1: ...Owner s Manual Light Tower MLT4060MVD SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 008410...

Страница 2: ...y that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by an ASD Normal maintenance service and replacement of parts are the responsibility of t...

Страница 3: ...ower Radiator Hose Heater if equipped 17 Use and Maintenance 17 Diesel Fired Block Heater 17 Heater Lockout Reset Procedure 18 Heated Fuel Filter if equipped 18 Battery Disconnect if equipped 18 Telem...

Страница 4: ...nance 41 Winch Use Operation and Maintenance Electric 42 Winch Mechanical Brake 42 Jack Maintenance 43 Trailer Wheel Bearings 43 Section 5 General Troubleshooting Section 6 Electrical Drawings Wiring...

Страница 5: ...his manual contains important instructions for the unit that should be followed during setup operation and maintenance of the unit and battery ALWAYS supply this manual to any individual that will use...

Страница 6: ...esult in minor or moderate injury Asphyxiation Running engines produce carbon monoxide a colorless odorless poisonous gas Carbon monoxide if not avoided will result in death or serious injury 000103 D...

Страница 7: ...d and on level ground An unsecured unit can suddenly roll or move causing death or serious injury WARNING Property or Equipment Damage Tighten wheel lug nuts after first 50 miles to factory specificat...

Страница 8: ...utput Equipment connected to the unit overheats Sparking occurs Engine misfires or there is excessive engine generator vibration Protective covers are loose or missing Ambient air temperature is above...

Страница 9: ...Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an area away from heavy traffic prior to transporting the un...

Страница 10: ...m http www safercar gov Safety and Operating Decals See Figure 1 1 and Figure 1 2 This unit features numerous safety and operating decals These decals provide important operating instructions and warn...

Страница 11: ...Introduction and Safety Owner s Manual for MLT4060MVD Light Tower 7 Figure 1 1 External Decals...

Страница 12: ...Lifting Point J Hot Surface K Tie Down Location L Owner s Manual Storage Location M Light Tower Setup Instructions N Rear Jack Storage P Position of Stowed Mast Q Outrigger Retraction Warning R Not A...

Страница 13: ...Introduction and Safety Owner s Manual for MLT4060MVD Light Tower 9 Figure 1 2 Internal Decals U V W X J Y Z B AA BB...

Страница 14: ...Introduction and Safety 10 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Страница 15: ...ery Voltage quantity per unit 12 1 Battery Rating cold cranking amps CCA 440 Generator Make Marathon Model 331CSA3018 Type Insulation Brushless F Generator Set Engine Generator Output Standby kW kVA 6...

Страница 16: ...mens lm 172 200 AC Distribution Circuit Breaker Size amperes 30 Voltage Selection N A Voltage Regulation AVR 1 Voltages Available 1 volts 120 240 Voltages Available 3 volts N A Trailer Number of Axles...

Страница 17: ...T4060MVD Light Tower 13 Unit Dimensions Figure 2 1 Unit Dimensions Specifications are subject to change without notice A B C D E MLT4060MVD 124 5 in 316 23 cm 101 2 in 257 05 cm 23 ft 7 m 68 2 in 173...

Страница 18: ...BS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM JANTE GONF A FROID KPA PSI LPC SGL DUAL EACH AXLE THIS VEHICLE CONFORMS TO ALL APPLICABLE STA...

Страница 19: ...n box B Forklift pocket and tie down point J Lights 4 C Outrigger jack 2 K Central lift point D Outrigger 2 L Snow hood E Tongue jack M Rear jack Tandem tow hitch receiver F Tie down point N Control b...

Страница 20: ...electrical grounding stud for connecting an earth ground to the unit if required Follow local state or National Electric Code NEC guidelines J 120V 20A GFCI Receptacle Customer convenience receptacle...

Страница 21: ...erac Mobile Products Technical Support Reset the PAS IMPORTANT NOTE Before resetting the PAS turn the Control Power switch OFF O This will prevent unexpected engine start up during the procedure 1 Rot...

Страница 22: ...e control unit for resetting 3 Reinsert fuse F1 4 Wait 10 seconds then turn the heater on using the On Off switch or the Instant On button on the optional timer 5 Wait 10 seconds after turning the hea...

Страница 23: ...utton shuts down the unit and puts the controller into STOP mode whether in MANUAL mode or AUTO mode NOTE To prevent damage to the generator and connected equipment remove all loads from the generator...

Страница 24: ...hether the scheduler or dusk to dawn are enabled Figure 2 11 Home Screen Engine Screen See Figure 2 12 The Engine screen displays battery voltage oil pressure coolant temperature and fuel level Figure...

Страница 25: ...en See Figure 2 17 The Alarms screen displays all the alarms warnings and engine Diagnostic Trouble Code DTC faults When an alarm occurs the controller automatically switches to this screen and remain...

Страница 26: ...ure 2 20 Displays AC output amperage in amps A The load balance for each line L1 and L3 is displayed in both numerical and graphical form It is important to maintain a balanced load distribution betwe...

Страница 27: ...neously to display the navigation menu 2 Cycle to the event log section and press the Auto button to enter 3 Repeatedly press the or buttons until the LCD window displays the desired event Continuing...

Страница 28: ...General Information 24 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Страница 29: ...Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each jack 90 so th...

Страница 30: ...mbient temperatures above 0 F 18 C use a 50 50 ratio Cold Climate Arctic Package Units The cooling system is pre filled with extended life ethylene glycol coolant blend 60 40 rated for heavy duty use...

Страница 31: ...ired direction and then tighten the mast rotation knob to secure the mast in position 4 See Figure 3 3 Use the winch B to slowly extend the mast making sure that the coiled electrical cord is extendin...

Страница 32: ...he top sections of the mast STOP extending the mast when the colored mark on the second mast section is visible as seen in Detail C IMPORTANT NOTE A limit switch on the main mast section will disconne...

Страница 33: ...n demand control of the lights and convenience outlets Figure 3 5 Selecting MANUAL or AUTO Mode LED Lights Only Turn the 240V outlet breaker OFF The engine will run at low speed while operating greatl...

Страница 34: ...Energizes Generator Frequency 28 Hz Controller verifying engine speed Display Cranking Rest 15 Seconds Display Loss of Crank Disconnect Starter De energizes Fuel Pump De energizes Crank Attempts grea...

Страница 35: ...Alarm Manual or Auto Mode Manual Lights Turn On Manually Select Lights to Enable Lights Turn On Controller Monitors Status Controller Monitors Status Yes No Yes Auto Block Heater Ignites Yes Coolant...

Страница 36: ...anking Rest 15 Seconds Display Loss of Crank Disconnect Starter De energizes Fuel Pump De energizes Crank Attempts greater than or equal to 3 Fuel Pump Energizes No END Display Safety On 30 seconds Ge...

Страница 37: ...r 7 The engine may hunt or change speeds until low operating speed 1350 rpm is reached After a few minutes at operating speed the Home screen will display the mode of the unit the engine status the en...

Страница 38: ...w of maximum usable fuel capacity the fuel level warning beacon illuminates and flashes The beacon will remain illuminated until the fuel level is raised to at least 15 of maximum usable fuel capacity...

Страница 39: ...t under any other circumstances refer to Shutting Down the Unit Lowering Mast Manual Winch 1 Shut down the lights and engine See Shutting Down the Unit 2 Lower the mast 3 Use the winch handles to coll...

Страница 40: ...the hitch of the towing vehicle Lock the hitch coupling and attach the safety chains or cables to the vehicle Remove the tongue jack locking pin and rotate the jack into the travel position Replace th...

Страница 41: ...14 Stow the mast and lights in the travel position as shown 4 Always remain aware of people and objects around the unit while preparing maneuvering and lifting the unit When lifting the unit attach an...

Страница 42: ...Operation 38 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Страница 43: ...1 Verify the Control Power switch is OFF 2 Verify the circuit breakers are OFF 3 Disconnect the negative terminal on the battery 4 Attach a Do Not Start sign to the control panel This will notify ever...

Страница 44: ...initial break in The engine comes from the factory with a larger sump that holds 5 5 quarts 5 2 L of engine oil After the initial 50 hour break in and oil change the sump coupled with the larger oil f...

Страница 45: ...rvice at 1 800 926 9768 Winch Use Operation and Maintenance Manual Prior to Use Inspect rope or cable and replace if damaged Check mounting hardware for proper tightness and re torque if necessary Gea...

Страница 46: ...embly This will ensure proper performance and extend the life of the winch If winch seems to labor or get excessively hot during the lowering of loads the brake will need to be serviced or replaced Ch...

Страница 47: ...s Figure 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the grease fitting C 3 Pump grease into the fitting until f...

Страница 48: ...Maintenance 44 Owner s Manual for MLT4060MVD Light Tower This page intentionally left blank...

Страница 49: ...should be referred to an ASD 000139 WARNING Risk of burns Allow engine to cool before draining oil or coolant Failure to do so could result in death or serious injury 000187 WARNING Electrocution Pot...

Страница 50: ...e shutdown Low coolant level Allow engine to cool then check coolant level in radiator Add coolant if needed Blockage in radiator Inspect radiator surroundings for blockage and remove any foreign matt...

Страница 51: ...Owner s Manual for MLT4060MVD Light Tower 47 Section 6 Electrical Drawings Wiring Diagrams Legend Components Located on Engine...

Страница 52: ...Electrical Drawings 48 Owner s Manual for MLT4060MVD Light Tower Components Located on Engine p 2...

Страница 53: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 49 Components Located on Engine p 3...

Страница 54: ...Electrical Drawings 50 Owner s Manual for MLT4060MVD Light Tower Components Located on Engine p 4...

Страница 55: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 51 Accessories...

Страница 56: ...Electrical Drawings 52 Owner s Manual for MLT4060MVD Light Tower Optional Accessories...

Страница 57: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 53...

Страница 58: ...Electrical Drawings 54 Owner s Manual for MLT4060MVD Light Tower...

Страница 59: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 55 AC Components in Control Panel and Alternator Box...

Страница 60: ...Electrical Drawings 56 Owner s Manual for MLT4060MVD Light Tower...

Страница 61: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 57 Schematic Diagrams Components Located in Mast Box...

Страница 62: ...Electrical Drawings 58 Owner s Manual for MLT4060MVD Light Tower Components Located in LED Box...

Страница 63: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 59 Engine Control Module Function Table...

Страница 64: ...Electrical Drawings 60 Owner s Manual for MLT4060MVD Light Tower Engine Control Module Connections...

Страница 65: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 61 AC Schematic...

Страница 66: ...Electrical Drawings 62 Owner s Manual for MLT4060MVD Light Tower Relays p 1...

Страница 67: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 63 Relays p 2...

Страница 68: ...Electrical Drawings 64 Owner s Manual for MLT4060MVD Light Tower DC Connections p 1...

Страница 69: ...Electrical Drawings Owner s Manual for MLT4060MVD Light Tower 65 DC Connections p 2...

Страница 70: ...Electrical Drawings 66 Owner s Manual for MLT4060MVD Light Tower...

Страница 71: ......

Страница 72: ...oducts com 800 926 9768 920 361 4442 Part No 10000033594 Rev A 06 14 18 2018 Generac Mobile Products LLC All rights reserved Specifications are subject to change without notice No reproduction allowed...

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