background image

ITEM

PART NO. QTY.

DESCRIPTION

66

087680

1

WINGNUT, AIRBOX

67

0D4511

1

PRECLEANER, AIR

68

0D3262

1

ELEMENT, AIR CLEANER

69

0D6020

1

STUD M6-1.0 X 73

70

0D4183

1

ADAPTOR, SPIT BACK

71

0D6327

1

GASKET, SPITBACK

72

0D2774B

1

BASE, AIRBOX

73

0D5125

1

SPRING, WINTER/SUMMER 
VALVE

74

0D2930

1

VALVE, SUMMER / WINTER

75

0D4612

1

SNORKEL, AIR INTAKE

76

0D6143

1

TUBE, HEAT RISER 50.8 I.D.

77

0D2775

1

COVER, AIRBOX

78

0D5014A

1

KNOB, AIRBOX 17mm

79

0D5014B

1

KNOB, AIRBOX 95MM

80

049721

1

SCREW HHC M6-1.0 X 35

81

022097

1

WASHER LOCK M6-1/4

82

022473

1

WASHER FLAT 1/4

83

052857

4

NUT LOCK FLANGE M6-1.0

84

0D6021

4

STUD, METRIC

85

0C9093

1

HOSE, BREATHER 

86

0D4522

1

CONTROLLER ASSEMBLY

87

074908

1

SCREW HHTT M5-0.8 X 10

88

066849B

1

SCREW HHTT M5-0.8 X 8mm

89

0536210209 1

ASSEMBLY, WIRE

90

0C8526

1

CARBURETOR (GT-990)

0D8059

1

CARBURETOR (GT-760)

91

0D4024

1

GASKET,CARB TO SPACER

92

048031C

4

CLAMP HOSE BAND 1/4

93

030340

12"

HOSE ¼  ID

94

0D5282

1

GASKET, MANIFOLD TO 
CARBURETOR

95

086061G

1

SLEEVING 1/2" I.D.

96

0D6313

1

FILTER, FUEL

97

070008

4

WASHER FLAT M8 

98

070006

4

WASHER LOCK M8

99

049821

4

SCREW SHC M8-1.25 X 30

100

0C9911

1

MANIFOLD, INTAKE

101

051714

3

NUT HEX M3-0.5

102

0D5411

1

ROD, SUMMER / WINTER VALVE

103

0D5445

1

BUSHING, MINI CONTROL PANEL

104

0D5416

1

KNOB, CONTROL SUMMER / 
WINTER

105

0D5398

1

CHOKE ASSEMBLY

106

066849

2

SCREW TAPTITE M5-0.8 X 8 BP

107

0D3432

1

PANEL, CONTROL FACE PLATE

108

045756

26

SCREW TAPTITE M6-1.0X 10 
YELLOW CHROME

109

0D4767

1

SWITCH ROCKER

110

0D1142A

1

WRAPPER, LOWER CYLINDER 2 

111

0D1143

1

WRAPPER, UPPER CYLINDER 2

112

0C3053

1

ASSEMBLY, GROUND WIRE

113

022097

4

WASHER LOCK M6-1/4

114

092079

4

SCREW TAPTITE M6-1.0 X 25 BP

115

0C3052

2

ASSEMBLY, IGNITION COIL

116

0C4147

1

PUMP, IMPULSE

117

022264

2

WASHER LOCK M4

ITEM

PART NO. QTY.

DESCRIPTION

118

0D6142

2

SCREW PPHM M4-0.7 X 40

119

0D5399

1

ELBOW, RUBBER 90 DEG.

120

072347

2

SPARKPLUG

121

0C3017

1

STARTER

122

022129

2

WASHER LOCK M8-5/16

123

061906

2

SCREW HHC M8-1.25 X 85 G8.8

124

0C8919

1

BRACKET, STARTER

125

079246

1

SCREW HHC M6-1.0 X 16mm W/ 
LOCKWASHER

126

0D1131

1

GUARD,FAN

127

0C3022B

1

HOUSING, BLOWER GASOLINE 
COOLER

128

0C9763

4

NUT, GROMMET 1/4 PLUG

129

0C3034

1

NUT,HEX M24

130

0C3033

1

WASHER, M24

131

0C3032

1

PLATE, FAN 

132

0A5992

2

WASHER SHAKEPROOF INT M8 
SS

133

051754

2

SCREW HHC M8-1.25 X 12 G8.8

134

0C3031

1

FAN, NYLON

135

085011

1

INSULATOR ASSEMBLY IGNITION

136

045756

4

SCREW TAPTITE M6-1X10 
YELLOW CHROME

137

0C3725A

1

FLYWHEEL ASSEMBLY

138

0C3016A

1

PLATE, BACKING GT990 WITH 
OIL COOL

139

082774

1

KEY, WOODRFF 4 X 19D

140

0C3043

2

GASKET, MANIFOLD / PORT 

141

0C9764

4

PLASTITE,1/4-15 X 3/4

142

0C3026

1

COOLER, OIL 

143

040173

4

CLAMP HOSE #5.5 .62 - .62

144

0C9806

2

HOSE, 3/8" I.D. X 6" LONG 

145

035461A

2

BARBED STR 1/4NPT X 3/8 WITH 
VIBRA SEAL

146

070185

1

FILTER, OIL D 69 X 64 LONG

147

0C7292

1

NIPPLE, 3/4"-16 UNF

148

0D3083

1

ASSEMBLY, OIL DRAIN HOSE

149

0C3025

1

SWITCH, OIL PRESS 

150

0D4550

1

BRACKET, AIRBOX SUPPORT

151

0C3018

1

WRAPPER, UPPER CYLINDER 1 

152

0C3019

1

WRAPPER, LOWER CYLINDER 1 

153

046964

1

BRASS ST ELBOW 1/4 NPT

154

0D5605

1

ROD,GOV. STEP MOTOR-
CARBURETOR

155

0D6341

2

ROD END

156

0D6342

2

BALL STUD

157

0D9784

2

NUT LOCK HEX M3-0.5

158

031879

1

WASHER FLAT #4

27

Section 7 — Exploded Views and Parts Lists

Commercial-Industrial-Residential Portable Generator System

GT-990 & GT-760 Engine (Page 2) – Drawing No. 0E0034

Содержание GUARDIAN RV ULTRA SOURCE 004451

Страница 1: ...ner s Manual U UL LT TR RA A S SO OU UR RC CE E Commercial Industrial Residential Portable Generator MODELS 004451 12 500 Watt 004582 15 000 Watt Safety Assembly Operation Maintenance Troubleshooting...

Страница 2: ...Adding Gasoline 11 2 7 To Start The Engine 11 2 8 Stopping The Engine 12 2 9 Automatic Idle Control 12 2 10 Cold Weather Operation De Icer 12 2 11 Low Oil Pressure Shutdown 12 2 11 1 Initial Start up...

Страница 3: ...rate the equipment in an emergency CAUTION Always disconnect spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting when setting up transporting adjus...

Страница 4: ...ation Exercise care near running generators GENERAL HAZARDS For safety reasons GENERAC recommends that the installation initial start up and maintenance of this equipment is carried out by a GENERAC G...

Страница 5: ...lations Adhere strictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the ge...

Страница 6: ...d use Refer to Figure 2 shown on opposite page and install the wheel kit as follows Place the generator on a hard flat surface Stand at the engine end of the unit and gently tilt the generator forward...

Страница 7: ...t the BLACK battery cable to the battery Negative terminal Make sure the connection is tight Double check all connections to ensure they are in the correct location and secure See Figure 3 at right Fi...

Страница 8: ...0 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 6 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt AC 50...

Страница 9: ...ault A GFCI receptacle does NOT protect against circuit overloads short circuits or shocks For example electric shock can still occur if a person touches charged electrical wires while standing on a n...

Страница 10: ...et circuit breakers 2 2 5 12 VOLT DC 10 AMP RECEPTACLE This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided This recepta...

Страница 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Страница 12: ...Allow 3 times the listed watts for starting these devices Section 2 Operation Commercial Industrial Residential Portable Generator System 2 6 BEFORE STARTING THE GENERATOR Prior to operating the gener...

Страница 13: ...asohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine prob...

Страница 14: ...gine speed when electrical load is connected When the load is removed the engine will run at a reduced speed With the switch Off the engine runs at the normal fast engine speed all the time Always hav...

Страница 15: ...o recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do not use tap water If the battery is...

Страница 16: ...l Capacity w Filter Change 1 5 Qts w o Filter Change 1 2 Qts Run Time Fuel 10 Hours 1 6 gallons per hour Consumption 1 2 Load Check Oil Level Service Air Pre Cleaner Change Oil and Oil Filter Clean Sp...

Страница 17: ...AN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt and debris Low pre...

Страница 18: ...ry and remove paper filter Clean paper filter by tapping it gently on a solid surface If the filter is too dirty replace it with a new one Dispose of the old filter properly Clean air cleaner cover th...

Страница 19: ...plug hole The piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker jam nut Use an 10mm allen wrench to turn the pivot ball stud while checking clea...

Страница 20: ...from open flame Be sure engine is cool Do not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove s...

Страница 21: ...king 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Excessive rich fuel mixture 9 Contact Authorized Service Facility 10 Intake valve stuck open or closed 10...

Страница 22: ...20 Section 5 Notes Commercial Industrial Residential Portable Generator System...

Страница 23: ...21 Section 5 Notes Commercial Industrial Residential Portable Generator System...

Страница 24: ...55 55 55A 55 55A 11 0 11 44 86 86 86 167 83 83 BLACK BATTERY 12V RED SM SC 86 13 16 16 15 15 14 14 0 0 SWITCH SCR TB1 TB2 RECTIFIER BATTERY CHARGE BATTERY CHARGE RECTIFIER 18 1 2 4 5 6 7 8 9 10 11 3...

Страница 25: ...15 15 15 15 14 18 18 167 167 86 86 4 4 162 11S 44S 22 11 0 44 11 0 22 44 11 0 22 44 11 0 22 44 44 77A 77 66A 66 77 0 2 2 2 6 6 6 11S 4 0 44S RED BLK BLK 83 0 0 0 0 0 229 15B 15 15 15 0 17 17 4 SCR STA...

Страница 26: ...9 4 0 3 9 3 8 1 6 8 1 2 1 1 9 1 3 2 3 2 8 1 9 2 0 2 2 2 1 2 4 2 9 3 5 3 3 3 6 3 7 2 6 2 7 3 3 4 3 2 2 5 3 3 1 3 0 3 1 4 1 0 4 1 4 7 5 0 Section 7 Exploded Views and Parts Lists Commercial Industrial R...

Страница 27: ...5 0C3007 1 SEAL 42 I D CRANKSHAFT 36 0C5731 1 ASSEMBLY HOUSING COVER WITH SLEEVE ITEM PART NO QTY DESCRIPTION 37 0C3006 11 SCREW HHFC M10 1 5 X 55 38 0C8566 8 SCREW HHFC M6 1 0 X 20 39 0C8808 2 HOOK L...

Страница 28: ...8 88 100 108 108 109 107 128 126 130 137 129 108 131 134 132 133 127 135 138 141 139 140 143 142 143 145 144 147 146 147 153 37 150 151 152 106 92 96 89 93 71 149 DETAIL A 87 DETAIL A 155 101 154 155...

Страница 29: ...GROUND WIRE 113 022097 4 WASHER LOCK M6 1 4 114 092079 4 SCREW TAPTITE M6 1 0 X 25 BP 115 0C3052 2 ASSEMBLY IGNITION COIL 116 0C4147 1 PUMP IMPULSE 117 022264 2 WASHER LOCK M4 ITEM PART NO QTY DESCRI...

Страница 30: ...10 19 32 28 31 32 17 32 31 33 29 28 13 28 18 10 7 29 11 23 24 6 5 8 14 34 30 35 22 20 31 30 37 39 38 41 40 40 41 39 42 43 44 45 28 Section 7 Exploded Views and Parts Lists Commercial Industrial Resid...

Страница 31: ...X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC 24 022237 5 WASHER LOCK 3 8 25 022511 4 SCREW HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 M10 ZINC 27 039288 4 SCREW HHC M8...

Страница 32: ...19 19 20 20 47 48 47 48 28 28 41 41 33 33 42 42 7 7 31 31 30 30 32 32 9 9 8 8 49 49 36 36 37 37 34 34 35 35 29 29 27 27 17 17 18 18 18 18 22 22 17 17 26 26 25 25 51 51 9 9 8 8 23 23 4 4 21 21 4 4 50 5...

Страница 33: ...8 1 WASHER STEP NYLON 20 ITEM PART NO QTY DESCRIPTION 32 022158 1 NUT HEX 10 32 33 023897 1 WASHER FLAT 10 34 057405 1 RESISTOR 25R 5 25W 35 022473 1 WASHER FLAT 1 4 36 022097 1 WASHER LOCK M6 1 4 37...

Страница 34: ...3 4 11 12 13 33 35 7 7 6 36 34 23 39 38 41 40 39 17 2 44 43 45 46 25 17 6 7 47 48 49 50 52 7 6 36 Detail of Battery Tray POWER WIRE TO ENGINE Section 7 Exploded Views and Parts Lists Commercial Indust...

Страница 35: ...M6 1 0 X 12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 ITEM PART NO QTY DESCRIPTION 28 0D9165 1 AXLE 3 4 DIA X 30 29 045900 2 WASHER FLAT 3 4 30 0D7668 2 12 3 PNEUM WHEEL 3 4 AXL...

Страница 36: ...or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and ox...

Страница 37: ...emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

Страница 38: ...not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devices the Generac engines need periodic part s service and replacement to perform well Thi...

Страница 39: ...Part No 0E0226 06 01 02 Printed in U S A...

Отзывы: