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19

4.1 TROUBLESHOOTING

Engine is running, but no AC

1.

Circuit breaker is open.

1. Reset circuit breaker.

output is available.

2.

Poor connection or defective cord set.

2. Check and repair.

3.

Connected device is bad.

3. Connect another device that is in

good condition.

4.

Fault in generator.

4. Contact Authorized Service Facility.

Engine runs good but bogs

1.

Short circuit in a connected load.

1. Disconnect shorted electrical load.

down when loads are connected.

2.

Generator is overloaded.

2. See

“Don’t Overload the Generator”

on page 9.

3.

Engine speed is too slow.

3. Contact Authorized Service Facility.

4.

Shorted generator circuit.

4. Contact Authorized Service Facility.

Engine will not start; or starts

1.

Dirty air cleaner.

1. Clean or replace air cleaner.

and runs rough.

2.

Out of gasoline.

2. Fill fuel tank.

3.

Stale gasoline.

3. Drain fuel tank and fill with fresh fuel.

4.

Spark plug wire not connected to

4. Connect wire to spark plug.

spark plug.

5.

Bad spark plug.

5. Replace spark plug.

6.

Water in gasoline.

6. Drain fuel tank; fill with fresh fuel.

7.

Overchoking.

7. Put choke knob to 

No Choke

position.

8.

Low oil level.

8. Fill crankcase to proper level.

9.

Excessive rich fuel mixture.

9. Contact Authorized Service Facility.

10. Intake valve stuck open or closed.

10. Contact Authorized Service Facility.

11. Engine has lost compression.

11. Contact Authorized Service Facility.

Engine shuts down during

1.

Out of gasoline.

1. Fill fuel tank.

operation.

2.

Low oil level.

2. Fill crankcase to proper level.

3.

Fault in engine.

3. Contact Authorized Service Facility.

Engine lacks power.

1.

Load is too high.

1. See

“Don’t Overload the Generator”

on page 9.

2.

Dirty air filter.

2. Replace air filter.

3.

Engine needs to be serviced.

3. Contact Authorized Service Facility.

Engine “hunts” or falters.

1.

Choke is opened too soon.

1. Move choke to halfway position until

engine runs smoothly.

2.

Carburetor is running too rich or too

2. Contact Authorized Service Facility.

lean.

No Battery Charge DC output.

1.

Battery posts are corroded.

1. Clean battery posts.

2.

Battery cable is bad.

2. Replace cable.

3.

Battery is defective.

3. Check battery condition; replace if

defective.

4.

Receptacle is bad.

4. Contact Authorized Service Facility.

Section 4 — Troubleshooting

Commercial-Industrial-Residential Portable Generator System

PROBLEM

CAUSE

SOLUTION

Содержание GUARDIAN RV ULTRA SOURCE 004451

Страница 1: ...ner s Manual U UL LT TR RA A S SO OU UR RC CE E Commercial Industrial Residential Portable Generator MODELS 004451 12 500 Watt 004582 15 000 Watt Safety Assembly Operation Maintenance Troubleshooting...

Страница 2: ...Adding Gasoline 11 2 7 To Start The Engine 11 2 8 Stopping The Engine 12 2 9 Automatic Idle Control 12 2 10 Cold Weather Operation De Icer 12 2 11 Low Oil Pressure Shutdown 12 2 11 1 Initial Start up...

Страница 3: ...rate the equipment in an emergency CAUTION Always disconnect spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting when setting up transporting adjus...

Страница 4: ...ation Exercise care near running generators GENERAL HAZARDS For safety reasons GENERAC recommends that the installation initial start up and maintenance of this equipment is carried out by a GENERAC G...

Страница 5: ...lations Adhere strictly to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the ge...

Страница 6: ...d use Refer to Figure 2 shown on opposite page and install the wheel kit as follows Place the generator on a hard flat surface Stand at the engine end of the unit and gently tilt the generator forward...

Страница 7: ...t the BLACK battery cable to the battery Negative terminal Make sure the connection is tight Double check all connections to ensure they are in the correct location and secure See Figure 3 at right Fi...

Страница 8: ...0 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 6 120 240 Volt AC 50 Amp Receptacle Supplies electrical power for the operation of 120 240 Volt AC 50...

Страница 9: ...ault A GFCI receptacle does NOT protect against circuit overloads short circuits or shocks For example electric shock can still occur if a person touches charged electrical wires while standing on a n...

Страница 10: ...et circuit breakers 2 2 5 12 VOLT DC 10 AMP RECEPTACLE This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided This recepta...

Страница 11: ...e time This total should not be greater than a the rated wattage amperage capacity of the generator or b circuit breaker rating of the receptacle supplying the power See Don t Overload the Generator b...

Страница 12: ...Allow 3 times the listed watts for starting these devices Section 2 Operation Commercial Industrial Residential Portable Generator System 2 6 BEFORE STARTING THE GENERATOR Prior to operating the gener...

Страница 13: ...asohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine prob...

Страница 14: ...gine speed when electrical load is connected When the load is removed the engine will run at a reduced speed With the switch Off the engine runs at the normal fast engine speed all the time Always hav...

Страница 15: ...o recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do not use tap water If the battery is...

Страница 16: ...l Capacity w Filter Change 1 5 Qts w o Filter Change 1 2 Qts Run Time Fuel 10 Hours 1 6 gallons per hour Consumption 1 2 Load Check Oil Level Service Air Pre Cleaner Change Oil and Oil Filter Clean Sp...

Страница 17: ...AN THE GENERATOR Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt oil etc A vacuum cleaner may be used to pick up loose dirt and debris Low pre...

Страница 18: ...ry and remove paper filter Clean paper filter by tapping it gently on a solid surface If the filter is too dirty replace it with a new one Dispose of the old filter properly Clean air cleaner cover th...

Страница 19: ...plug hole The piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker jam nut Use an 10mm allen wrench to turn the pivot ball stud while checking clea...

Страница 20: ...from open flame Be sure engine is cool Do not smoke Start and run engine until engine stops from lack of fuel While engine is still warm drain oil from crankcase Refill with recommended grade Remove s...

Страница 21: ...king 7 Put choke knob to No Choke position 8 Low oil level 8 Fill crankcase to proper level 9 Excessive rich fuel mixture 9 Contact Authorized Service Facility 10 Intake valve stuck open or closed 10...

Страница 22: ...20 Section 5 Notes Commercial Industrial Residential Portable Generator System...

Страница 23: ...21 Section 5 Notes Commercial Industrial Residential Portable Generator System...

Страница 24: ...55 55 55A 55 55A 11 0 11 44 86 86 86 167 83 83 BLACK BATTERY 12V RED SM SC 86 13 16 16 15 15 14 14 0 0 SWITCH SCR TB1 TB2 RECTIFIER BATTERY CHARGE BATTERY CHARGE RECTIFIER 18 1 2 4 5 6 7 8 9 10 11 3...

Страница 25: ...15 15 15 15 14 18 18 167 167 86 86 4 4 162 11S 44S 22 11 0 44 11 0 22 44 11 0 22 44 11 0 22 44 44 77A 77 66A 66 77 0 2 2 2 6 6 6 11S 4 0 44S RED BLK BLK 83 0 0 0 0 0 229 15B 15 15 15 0 17 17 4 SCR STA...

Страница 26: ...9 4 0 3 9 3 8 1 6 8 1 2 1 1 9 1 3 2 3 2 8 1 9 2 0 2 2 2 1 2 4 2 9 3 5 3 3 3 6 3 7 2 6 2 7 3 3 4 3 2 2 5 3 3 1 3 0 3 1 4 1 0 4 1 4 7 5 0 Section 7 Exploded Views and Parts Lists Commercial Industrial R...

Страница 27: ...5 0C3007 1 SEAL 42 I D CRANKSHAFT 36 0C5731 1 ASSEMBLY HOUSING COVER WITH SLEEVE ITEM PART NO QTY DESCRIPTION 37 0C3006 11 SCREW HHFC M10 1 5 X 55 38 0C8566 8 SCREW HHFC M6 1 0 X 20 39 0C8808 2 HOOK L...

Страница 28: ...8 88 100 108 108 109 107 128 126 130 137 129 108 131 134 132 133 127 135 138 141 139 140 143 142 143 145 144 147 146 147 153 37 150 151 152 106 92 96 89 93 71 149 DETAIL A 87 DETAIL A 155 101 154 155...

Страница 29: ...GROUND WIRE 113 022097 4 WASHER LOCK M6 1 4 114 092079 4 SCREW TAPTITE M6 1 0 X 25 BP 115 0C3052 2 ASSEMBLY IGNITION COIL 116 0C4147 1 PUMP IMPULSE 117 022264 2 WASHER LOCK M4 ITEM PART NO QTY DESCRI...

Страница 30: ...10 19 32 28 31 32 17 32 31 33 29 28 13 28 18 10 7 29 11 23 24 6 5 8 14 34 30 35 22 20 31 30 37 39 38 41 40 40 41 39 42 43 44 45 28 Section 7 Exploded Views and Parts Lists Commercial Industrial Resid...

Страница 31: ...X 9 16 ITEM PART NO QTY DESCRIPTION 23 0A2038 1 WASHER FLAT 3 8 ZINC 24 022237 5 WASHER LOCK 3 8 25 022511 4 SCREW HHC 3 8 16 X 1 1 4 G5 26 022131 4 WASHER FLAT 3 8 M10 ZINC 27 039288 4 SCREW HHC M8...

Страница 32: ...19 19 20 20 47 48 47 48 28 28 41 41 33 33 42 42 7 7 31 31 30 30 32 32 9 9 8 8 49 49 36 36 37 37 34 34 35 35 29 29 27 27 17 17 18 18 18 18 22 22 17 17 26 26 25 25 51 51 9 9 8 8 23 23 4 4 21 21 4 4 50 5...

Страница 33: ...8 1 WASHER STEP NYLON 20 ITEM PART NO QTY DESCRIPTION 32 022158 1 NUT HEX 10 32 33 023897 1 WASHER FLAT 10 34 057405 1 RESISTOR 25R 5 25W 35 022473 1 WASHER FLAT 1 4 36 022097 1 WASHER LOCK M6 1 4 37...

Страница 34: ...3 4 11 12 13 33 35 7 7 6 36 34 23 39 38 41 40 39 17 2 44 43 45 46 25 17 6 7 47 48 49 50 52 7 6 36 Detail of Battery Tray POWER WIRE TO ENGINE Section 7 Exploded Views and Parts Lists Commercial Indust...

Страница 35: ...M6 1 0 X 12 26 064101 6 NUT LOCK FL 3 8 16 27 039214 6 BOLT CARR 3 8 16 X 1 ITEM PART NO QTY DESCRIPTION 28 0D9165 1 AXLE 3 4 DIA X 30 29 045900 2 WASHER FLAT 3 4 30 0D7668 2 12 3 PNEUM WHEEL 3 4 AXL...

Страница 36: ...or all warranty coverage or responsibility if your engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and ox...

Страница 37: ...emissions related part repaired or replaced under the ECS warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

Страница 38: ...not limited to normal wear and tear accident misuse abuse negligence or improper use As with all mechanical devices the Generac engines need periodic part s service and replacement to perform well Thi...

Страница 39: ...Part No 0E0226 06 01 02 Printed in U S A...

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