Winco DE50F4-XX/1 Installation And Operator'S Manual Download

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INSTALLATION AND

OPERATORS MANUAL

DE50F4-XX/1

DE50F4-XX/4

GENERATOR

COPY YOUR MODEL AND SERIAL NUMBER HERE

No other WINCO generator has the same serial number as yours.

If you should ever need to contact us on this unit, it will help us to

respond to your needs faster.

MODEL __________________________________________________

SERIAL NUMBER _________________________________________

PURCHASE DATE _________________________________________

DEALER NAME ___________________________________________

DEALER PHONE # ________________________________________

www.wincogen.com

Summary of Contents for DE50F4-XX/1

Page 1: ...d ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ www wincogen com ...

Page 2: ...OIL CHANGING OIL FILTER REFILLING COOLANT CHANGING AIR FILTER CHECKING WATER IN PRE FILTER CLEANING RADIATOR REPLACING BLOW BY FILTER STORAGE MAINTENANCE SCHEDULE TROUBLE SHOOTING TABLES ENGINE CODES 20 WIRING SIZE TABLE 26 ENGINE HARNESS 27 DSE7310 WIRING DIAGRAM 28 WIRING DIAGRAMS 29 CA EMISSION CONTROL STATEMENT 30 US ENVIRONMENTAL WARRANTY 31 REVALIDATION OF WARRANTY 31 LIMITED WARRANTY 32 SAV...

Page 3: ...HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate E Store fuel only in an approved contai...

Page 4: ... 346 600 3 PH 0 8 47 000 60 58 43 200 54 52 ENGINE Model FPT F5 C Starting System 12 Volt Fuel Consumption full load 4 16 Gal hr Fuel ASTM D 975 2D Oil Type See Lubrication section in this manual Oil Capacity 10 Quarts Cooling System 50 50 mix See engine manual for additional fuel types and specifications GENERATOR RESISTANCE all value at 22 C Model Stamford UCI224E Winding Group 311 Rotor 0 69 Ω ...

Page 5: ...late information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model number and serial number ENGINE This manual covers specific operation of the combined engine generator set The basic engine information provided in this manual is not suitable for all oper...

Page 6: ...tems shipped loose for on site installation f Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator CAUTION Do not attempt to lift the generator set by the means of the lifting eyes on the engine or ge...

Page 7: ...teriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the installer s responsibility to ensure that there is sufficient cooling air available to prevent the engine and generator from over heating Damage caused by overheating is not covered by warranty Providing proper air movement during your...

Page 8: ... fuel inlet pump If your fuel supply is lower than 3 feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you aware of the decisio...

Page 9: ... the vehicle frame The generator should only supply equipment that is cord and plug connected through customer installed receptacles mounted on the generator or the vehicle PERMANENTLY INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral NFPA 70 refers to this as a separately derived system When connecting it to a building a transfer switch specifically designed for GFCI ...

Page 10: ...Battery Two Wire Start Hook Ups To wire additional emergency stop switches first remove the orange jumper between the two Emergency Stop terminal blocks Failure to remove the jumper will prevent the remote switches from working properly Add wires between the terminal block to the new switch s The switches must be wired in series for proper function Test each e stop after wiring to ensure they func...

Page 11: ...ce SERVICING BATTERIES Batteries used on these units may over time lose water This is especially true if you are using a trickle charger to maintain your battery When refilling the battery with water use only distilled water Tap water will shorten the service life of the battery Never fill the battery above the fill line Over filling above the upper level line may cause the electrolyte to overflow...

Page 12: ... ACEA E6 E9 15 ppm Premium 10W 40 Semi Synthetic API CJ 4 ACEA E6 E9 15 ppm Cold Climate 5W 30 Synthetic API CJ 4 ACEA E6 E9 15 ppm Not Authorized Monograde CAUTION PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick 1 and ensure the oil level is between the Min and Max limits 2 If it is difficult to as...

Page 13: ... will be steady when fuel level has reached A E F G B C D 20 or less It will flash when the fuel level is 5 or less The engine will shut down if the fuel level is at 5 or less In the event that the upper left and upper right icons are flashing contact your local Service Center for repair H FORCED REGEN BUTTON Hold to force a manual regen The button will have to remained pressed until the regen has...

Page 14: ...at stop the engine and draw the operator s attention to an undesirable condition Shutdown alarms are latching The fault must be removed and the STOP RESET button pressed to reset the module The icon will be flashing in the display AUTO MODE To activate the automatic start mode you will just need to depress the AUTO button the LED indicator beside the button confirms that the unit is in automatic m...

Page 15: ...n during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 Stopping There are two ways to stop the unit when it is in the manual mode Pressing the STOP RESET button will stop the unit immediately Pressing the AUTO mode button will stop the unit but only after the cool down timers have timed out and there is n...

Page 16: ...y testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERATIONS The minimum natural starting temperature with glow plugs is 5 F The minimum starting temperature with glow plugs and block heater is 13 F The degree of fluidity of the diesel oil can may be red...

Page 17: ...dance to local codes DO NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use filters with a filtering degree equal to the original filter CAUTION PERSONAL INJURY Only change oil when the engine is not running and is at a low temperature in order to avoid ...

Page 18: ...d remove the fan guard 5 Using Illustration 2 1 Loosen the nut 2 2 Disconnect the fittings 1 4 3 Remove the vapor recirculation pipe 3 Using Illustration 3 1 Unscrew the nuts 6 and remove the cover 5 of the blow by filter together with the diaphragm valve and breather pipe 2 Release the safety circlip 4 and remove the blow by filter 1 from the threaded bushing 3 and spindle 2 3 Replace and install...

Page 19: ...ns may require more frequent maintenance intervals TROUBLE SHOOTING TABLES Problem Possible Causes Unit will not crank when power fails Digital genset not in AUTO Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control relay in ATS Fuse s blown in the DSE 7310 Defective DSE 7310 Loose or dirty battery terminals Defective starter Defective start s...

Page 20: ... signal range check is performed on the signal Sensor is inside ECU 6C 3 108 4 Environmental pressure sensor is available and connected via hardware to the ECM Pressure is obtained through Analogic to Digital Converter and transformed to a physical value in EnvP_pSens A signal range check is performed on the signal Sensor is inside ECU 6C 4 110 3 Electrical Signal range check of Coolant temperatur...

Page 21: ... switch input For the idle shut down a state machine is used The state in which the state machine is at the moment is shown in the message CoEng_stIdlShDwnStM_mp Assuming the conditions to enable the engine shut off then the engine will shut down after a countdown timer The status signal indicates when the countdown timer is below a timer calibrated CoEng_stIdlShDwnStM_mp 1 252 1F 623 6 The Power ...

Page 22: ... trigger appropriate substitute reaction The behavior pattern describes in a bit mask different detected problem overcurrent command collision RAM error short circuit when the expected combination of errors is detected measured and reference pattern are matching a failure is detected 28E 5 654 6 Hardware errors in the injectors and respective ECM power stages are investigated Diagnostic procedure ...

Page 23: ...hardware connected sensor The raw voltage signal is acquired in the message Exh_uRawPTrbnUs This signal is checked for the Signal Range Errors and then transformed into physical value Exh_pSensPTrbnUs 4B9 3 1209 4 The turbine upstream pressure is acquired via hardware connected sensor The raw voltage signal is acquired in the message Exh_uRawPTrbnUs This signal is checked for the Signal Range Erro...

Page 24: ...s the LowLevel Chipdriver for the Powerstage Chips R2S25200kfp The R2S25200 is a chip with 18 powerstages and an additional module for the monitoring of the ECU internal 5V Supply Voltage It is possible to configure max 4 R2S2 B18 C 2840 14 Calibrated parameters for baud rate cannot be read from EEPROM B18 E 2880 2 A range and plausibility check for the value of PTO switch are performed The source...

Page 25: ...rcuit is monitored separately A plausibility check is made in case a failure Short circuit to Battery SCB or Short circuit to Ground SCG is detected Therefore the switch Low side in case of SCB High side in case of SCG is closed If the Short Circuit failure disappears it is cleared and the Overload failure activated 152B 6 5419 7 The Throttle Valve actuator gives a feedback with a position sensor ...

Page 26: ... THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545 590 625 650 655 55 75 95 115 130 145 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615 665 705 735 750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 40...

Page 27: ...27 OPM 143 G ENGINE HARNESS ...

Page 28: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 ƺ 1 855 17 66 7 50 1 2 803 56 6 2 1 29 25 2 7 5 255 6321 1 7 50 1 6 2 22 17 02 8 25 1 7 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 5 83 7 7 5 3 27 5 6 33 25 1 3 57 5 83 7 5 21 21752 5 8 72 5 1 335 7 7 8 1 1 21752 5 7 7 7 5 1 02 3 57 7 6...

Page 29: ...29 OPM 143 G THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS ...

Page 30: ...or for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you should however be aware that FPT Industrial S p A may deny your warranty coverage if your off road engine or part has failed due to abuse neglect improper maintenance or unapproved modifications Your engine is designed to operate on diesel only Use of any other fuel may result in your engine...

Page 31: ...iginal equipment Fuel injection system Fuel injection part Fuel injectors Fuel injection lines Air induction system Intake manifold Turbocharger system includes exhaust manifold Charger air cooler Positive Crankcase Ventilation PCV system if applicable PCV valve Oil cap filler Exhaust after treatment devices if applicable Diesel Oxidation Catalyst DOC Diesel Particulate Filter DPF Selective Cataly...

Page 32: ...roduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY O...

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