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Maintenance

28

Owner’s Manual for Australian 3-Phase 50 Hz Air-Cooled Generator Sets

Post Maintenance Checks

Proceed as follows to complete post maintenance
checks:

1.

Perform required maintenance procedure(s).

2.

Install intake side panel and front panel if removed.
(See 

Intake Side Panel Removal

 and 

Front

Access Panel Removal

.)

3.

Install 7.5A fuse in the control panel.

4.

Complete Install Wizard information. 

5.

Press AUTO button on control panel. Allow unit to
run for one minute with no load (if running during a
utility outage).

6.

Set generator set MLCB (generator set disconnect)
to ON (CLOSED).

7.

Set mains MLCB to ON (CLOSED). 

System is now in automatic mode. 

NOTE: 

If correct mains power is present at this time,

generator set will perform its usual shutdown process.

Performing Leak Test

All products are factory-tested before shipping to verify
performance and integrity of the fuel system. However, it
is important to perform a final fuel system leak test before
starting the generator set. The entire fuel system should
be tested from supply to regulator.
See 

Figure 4-8

. Perform a final fuel system leak test

after generator set installation. The test will identify possi-
ble leaks at all connection points (A).
It is best practice to perform a fuel system leak test
during normally-scheduled maintenance.

Figure 4-8. Connection Points to Leak Check

Inspect for leaks by spraying all connection points with a
non-corrosive gas leak detection fluid. The solution
should not be blown away or form bubbles.

Attention After Submersion

DO NOT start or operate generator set if it has been sub-
merged in water. Have an IASD thoroughly clean, dry,
and inspect generator set following any submersion in
water. If structure (home) has been flooded, it should be
inspected by a certified electrician to verify there will not
be any electrical problems during generator set operation
or when mains power is returned.

Corrosion Protection

Regular scheduled maintenance should be conducted to
perform an inspection of the unit for corrosion. Inspect all
metal components of generator set, including base
frame, brackets, alternator can, the entire fuel system
(inside and outside of generator set), and fastener loca-
tions. If there is corrosion found on generator set compo-
nents (e.g. regulator, engine/alternator mounts, fuel
plenum, etc.), replace parts as necessary.
Periodically wash and wax enclosure using automotive
type products. Do not spray unit with a hose or power
washer. Use warm, soapy water and a soft cloth. Fre-
quent washing is recommended in salt water/coastal
areas. Spray engine linkages with a light oil such as WD-
40.

(000192)

DANGER

Explosion and fire. Fuel and vapors are extremely
flammable and explosive. No leakage of fuel is
permitted. Keep fire and spark away. Failure to do
so will result in death or serious injury.

010169

A

A

A

Содержание G0072190

Страница 1: ...IS MANUAL FOR FUTURE REFERENCE Register your Generac product at www generac com au 61 2 8106 3100 000209b WARNING Loss of life This product is not intended to be used in a critical life support applic...

Страница 2: ...number of problems and keeps operating expenses at a minimum It is the operator s responsibility to perform all safety inspections to verify all maintenance for safe operation is performed promptly a...

Страница 3: ...erface 15 Using the Control Panel Interface 15 Interface Menu Displays 15 LCD Panel 15 Menu System Navigation 16 Setting the Exercise Timer 18 Battery Charger 18 Operating Modes 19 Transfer Switch Ope...

Страница 4: ...Table of Contents iv Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 5: ...THESE INSTRUCTIONS for future reference This manual contains important instructions that must be fol lowed during placement operation and maintenance of the unit and its components Always supply this...

Страница 6: ...e negative battery cable then the positive battery cable when working on unit Failure to do so could result in death or serious injury WARNING 000182a WARNING Equipment damage Only qualified service p...

Страница 7: ...e manufacturer s instructions Failure to do so could result in death or serious injury 000146 WARNING Equipment and property damage Do not alter construction of installation or block ventilation for g...

Страница 8: ...equipment required when working with a live electrical system Failure to use required safety equipment could result in death or serious injury 000257 000147 WARNING Risk of Fire Unit must be position...

Страница 9: ...wires Failure to do so could result in death or serious injury 000138a WARNING Risk of burns Batteries contain sulfuric acid and can cause severe chemical burns Wear protective gear when working with...

Страница 10: ...Safety Rules General Information 6 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 11: ...with cover F Exhaust enclosure L Composite base P Fuel inlet B Main line circuit breaker generator set disconnect G Status LED indicators M Data plate location Q Fuel regulator vents 2 C Airbox with a...

Страница 12: ...he unit including model number serial number production date voltage frequency amps country of origin rated ambient temperature The model data decal also includes applicable certification symbols from...

Страница 13: ...d in accordance with UL 2200 Safety Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generators Natural gas ratings will depend on specific fuel BTU...

Страница 14: ...Content Recommended fuels should have a MJ BTU content of at least 37 26 MJ m3 1 000 BTU ft3 for NG or at least 93 15 MJ m3 2 500 BTU ft3 for LP gas NOTE If converting to LP gas from NG a minimum LP t...

Страница 15: ...7178T Transfer switch fuses See transfer switch manual for part number Accessory Description Cold Weather Accessories Battery Pad Warmer Oil Warmer each sold separately Recommended in areas where temp...

Страница 16: ...General Information 12 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 17: ...Two locks secure lid one on each side A Open protective rubber cap to access keyhole and press down on lid above side lock and unlock latch to correctly open the lid Repeat for other side Lid may app...

Страница 18: ...ent trap 1 Raise lid and remove front panel 2 Use a hex wrench to remove two mounting screws B and L bracket screw C 3 Lift intake side panel up and away from generator set NOTE Always lift intake sid...

Страница 19: ...e Menu Displays LCD Panel 010172 A C B 010170 A B Button Description of Operation AUTO Activates fully automatic system operation It allows unit to automatically start and exercise generator set accor...

Страница 20: ...oling Down Running Warning Warning Message Warning Message s Low Battery Exercise Set Error Service Schedule A Service Schedule B Inspect Battery Stopping FIRMWARE ERROR 9 Fuel Pressure Battery Proble...

Страница 21: ...XX XX XXXXX NOTE 1 Last 50 logs displayed for each Alarm Log Run Log Maint Log NOTE 2 Date and time displayed for each occurence NOTE 3 Error code displayed for each Alarm Error Code and Alarm Messag...

Страница 22: ...re is performed If Wi Fi is NOT enabled current date time must be reset every time the 12 volt battery is dis connected and then reconnected and or when fuse is removed Table 3 1 details the exercise...

Страница 23: ...cles of seven second cranks fol lowed by seven second rests NOTE An alarm will be triggered if generator set does not start after these five attempts Mode Description MANUAL Will not transfer to gener...

Страница 24: ...en Generator set controller display will show Under Volt age if cleaning cycle fails to clear obstruction After sev eral minutes the alarm message can be cleared and generator set restarted Make no fu...

Страница 25: ...hours of operation The controller will prompt for Schedule A or Schedule B maintenance to be performed Schedule A maintenance consists of the oil oil filter and battery check Schedule B maintenance in...

Страница 26: ...ngine oil and oil filter Replace engine air filter Clean inspect spark plug gap replace spark plugs Inspect adjust valve clearance Inspect clean sediment trap See local codes and guidelines Contact an...

Страница 27: ...eum Institute API Service Class SJ SL or better Do not use special additives Required oil Synthetic SAE 5W 30 for all temperature ranges See Engine Changing the Oil and Oil Filter Proceed as follows t...

Страница 28: ...ug s as necessary 1 With generator set OFF and engine cool lift lid and remove front panel 2 Clean area around base of spark plug s to keep dirt and debris out of engine 3 Remove spark plug s and insp...

Страница 29: ...cover gasket s 8 Install valve cover s Tighten fasteners to 6 8 Nm 60 in lbs in a cross pattern Adjusting Valve Clearance Proceed as follows to adjust valve clearance NOTE Allow engine to cool before...

Страница 30: ...ctice is to use a solution of 454 g 1 lb bicarbonate of soda to 3 8 L 1 gal of water Add bicarbonate of soda solution until evi dence of reaction foaming has ceased Flush resulting liquid with water a...

Страница 31: ...ut generator set into AUTO 11 Install front panel and close generator set lid Cleaning the Sediment Trap A sediment trap removes contaminants moisture and fine particles from gaseous fuels before they...

Страница 32: ...8 Connection Points to Leak Check Inspect for leaks by spraying all connection points with a non corrosive gas leak detection fluid The solution should not be blown away or form bubbles Attention Afte...

Страница 33: ...rrect oil if necessary 2 Inspect state of battery Fill all cells of unsealed batteries to correct level with distilled water DO NOT use tap water Charge battery to 100 state of charge Replace battery...

Страница 34: ...Maintenance 30 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 35: ...board Faulty spark plug s Clean inspect spark plug gap replace spark plug s if necessary Valve clearance out of adjustment Reset valve clearance Engine starts hard and runs rough Air cleaner plugged...

Страница 36: ...er switch coil Contact an IASD Faulty transfer relay Transfer relay circuit open Faulty control logic board Engine may be warming up See Cold Smart Start Check controller screen to verify status Unit...

Страница 37: ...lay countdown If startup delay is greater than expected contact an IASD to adjust from 2 to 1500 seconds LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check LEDs screen for alarms...

Страница 38: ...in any state Check screen for additional information Contact an IASD CHARGER WARNING YELLOW Yellow LED illuminated in any state Check screen for additional information Contact an IASD CHARGER MISSING...

Страница 39: ......

Страница 40: ...reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290 Hwy...

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