Generac Power Systems G0072190 Скачать руководство пользователя страница 27

Maintenance

Owner’s Manual for Australian 3-Phase 50 Hz Air-Cooled Generator Sets

23

Checking Engine Oil Level

IMPORTANT NOTE: Check oil level daily when power
outages necessitate running generator set for
extended periods. 

Proceed as follows to check engine oil:

1.

Set mains MLCB to OFF (OPEN).

2.

Set generator set MLCB (generator set disconnect)
to OFF (OPEN).

3.

Allow generator set to run for a cool-down period of
approximately one minute, if generator was run-
ning during an outage.

4.

Press OFF button to turn generator set off. Wait
five minutes.

5.

Remove oil dipstick and wipe it dry with a clean
cloth.

6.

Completely insert oil dipstick into oil dipstick tube
and remove it.

7.

Observe oil level. Oil level should be at FULL mark
on oil dipstick.

8.

If necessary, remove oil fill cap and add recom-
mended oil to engine (with oil dipstick removed)
until oil level reaches FULL mark and insert oil dip-
stick and fill cap. See

 

Engine Oil Requirements

.

To restart generator set:

1.

Press AUTO button on control panel.

2.

Allow generator set to start and warm up for a few
minutes.

3.

Set generator set MLCB (generator set disconnect)
to ON (CLOSED).

System is now operating in AUTO. Mains MLCB can be
set to ON (CLOSED).

Engine Oil Requirements

To maintain product warranty, engine oil should be ser-
viced in accordance with the recommendations of this
manual. Generac maintenance kits including engine oil,
oil filter, air filter, spark plug(s), a shop towel, and a funnel
are available through an IASD.
All Generac oil kits meet minimum American Petroleum
Institute (API) Service Class SJ, SL, or better. Do not use
special additives.
Required oil: Synthetic SAE 5W-30 for all temperature
ranges. See 

Engine

.

Changing the Oil and Oil Filter

Proceed as follows to change oil and oil filter:

1.

Lift lid and press MANUAL button on control panel
to start engine, and run unit until thoroughly
warmed up. Press OFF button on control panel to
shut down engine.

2.

See 

Figure 4-1

. Remove front panel when unit has

cooled. Pull oil drain hose (A) free of its retaining
clip. Remove cap from oil drain hose and place
free end into a suitable container. Drain oil.

Figure 4-1. Oil Filter and Drain Location

3.

Install cap on oil drain hose. Position and secure oil
drain hose with the retaining clip.

4.

Remove oil filter (B) by turning it counterclockwise.

5.

Apply a light coating of clean engine oil to gasket of
new filter.

6.

Screw new oil filter on by hand until gasket lightly
contacts oil filter adapter. Tighten oil filter an addi-
tional three-quarters to one full turn.

7.

Fill engine with recommended oil. See 

Engine Oil

Requirements

.

(000139)

WARNING

Risk of burns. Allow engine to cool before 
draining oil or coolant. Failure to do so could 
result in death or serious injury.

(000210)

WARNING

Skin irritation. Avoid prolonged or repeated contact with 
used motor oil. Used motor oil has been shown to cause 
skin cancer in laboratory animals. Thoroughly wash 
exposed areas with soap and water. 

(000135)

Engine damage. Verify proper type and quantity of 
engine oil prior to starting engine. Failure to do so 
could result in engine damage.

CAUTION

(000135)

Engine damage. Verify proper type and quantity of 
engine oil prior to starting engine. Failure to do so 
could result in engine damage.

CAUTION

001799

B

A

001799

Содержание G0072190

Страница 1: ...IS MANUAL FOR FUTURE REFERENCE Register your Generac product at www generac com au 61 2 8106 3100 000209b WARNING Loss of life This product is not intended to be used in a critical life support applic...

Страница 2: ...number of problems and keeps operating expenses at a minimum It is the operator s responsibility to perform all safety inspections to verify all maintenance for safe operation is performed promptly a...

Страница 3: ...erface 15 Using the Control Panel Interface 15 Interface Menu Displays 15 LCD Panel 15 Menu System Navigation 16 Setting the Exercise Timer 18 Battery Charger 18 Operating Modes 19 Transfer Switch Ope...

Страница 4: ...Table of Contents iv Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 5: ...THESE INSTRUCTIONS for future reference This manual contains important instructions that must be fol lowed during placement operation and maintenance of the unit and its components Always supply this...

Страница 6: ...e negative battery cable then the positive battery cable when working on unit Failure to do so could result in death or serious injury WARNING 000182a WARNING Equipment damage Only qualified service p...

Страница 7: ...e manufacturer s instructions Failure to do so could result in death or serious injury 000146 WARNING Equipment and property damage Do not alter construction of installation or block ventilation for g...

Страница 8: ...equipment required when working with a live electrical system Failure to use required safety equipment could result in death or serious injury 000257 000147 WARNING Risk of Fire Unit must be position...

Страница 9: ...wires Failure to do so could result in death or serious injury 000138a WARNING Risk of burns Batteries contain sulfuric acid and can cause severe chemical burns Wear protective gear when working with...

Страница 10: ...Safety Rules General Information 6 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 11: ...with cover F Exhaust enclosure L Composite base P Fuel inlet B Main line circuit breaker generator set disconnect G Status LED indicators M Data plate location Q Fuel regulator vents 2 C Airbox with a...

Страница 12: ...he unit including model number serial number production date voltage frequency amps country of origin rated ambient temperature The model data decal also includes applicable certification symbols from...

Страница 13: ...d in accordance with UL 2200 Safety Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generators Natural gas ratings will depend on specific fuel BTU...

Страница 14: ...Content Recommended fuels should have a MJ BTU content of at least 37 26 MJ m3 1 000 BTU ft3 for NG or at least 93 15 MJ m3 2 500 BTU ft3 for LP gas NOTE If converting to LP gas from NG a minimum LP t...

Страница 15: ...7178T Transfer switch fuses See transfer switch manual for part number Accessory Description Cold Weather Accessories Battery Pad Warmer Oil Warmer each sold separately Recommended in areas where temp...

Страница 16: ...General Information 12 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 17: ...Two locks secure lid one on each side A Open protective rubber cap to access keyhole and press down on lid above side lock and unlock latch to correctly open the lid Repeat for other side Lid may app...

Страница 18: ...ent trap 1 Raise lid and remove front panel 2 Use a hex wrench to remove two mounting screws B and L bracket screw C 3 Lift intake side panel up and away from generator set NOTE Always lift intake sid...

Страница 19: ...e Menu Displays LCD Panel 010172 A C B 010170 A B Button Description of Operation AUTO Activates fully automatic system operation It allows unit to automatically start and exercise generator set accor...

Страница 20: ...oling Down Running Warning Warning Message Warning Message s Low Battery Exercise Set Error Service Schedule A Service Schedule B Inspect Battery Stopping FIRMWARE ERROR 9 Fuel Pressure Battery Proble...

Страница 21: ...XX XX XXXXX NOTE 1 Last 50 logs displayed for each Alarm Log Run Log Maint Log NOTE 2 Date and time displayed for each occurence NOTE 3 Error code displayed for each Alarm Error Code and Alarm Messag...

Страница 22: ...re is performed If Wi Fi is NOT enabled current date time must be reset every time the 12 volt battery is dis connected and then reconnected and or when fuse is removed Table 3 1 details the exercise...

Страница 23: ...cles of seven second cranks fol lowed by seven second rests NOTE An alarm will be triggered if generator set does not start after these five attempts Mode Description MANUAL Will not transfer to gener...

Страница 24: ...en Generator set controller display will show Under Volt age if cleaning cycle fails to clear obstruction After sev eral minutes the alarm message can be cleared and generator set restarted Make no fu...

Страница 25: ...hours of operation The controller will prompt for Schedule A or Schedule B maintenance to be performed Schedule A maintenance consists of the oil oil filter and battery check Schedule B maintenance in...

Страница 26: ...ngine oil and oil filter Replace engine air filter Clean inspect spark plug gap replace spark plugs Inspect adjust valve clearance Inspect clean sediment trap See local codes and guidelines Contact an...

Страница 27: ...eum Institute API Service Class SJ SL or better Do not use special additives Required oil Synthetic SAE 5W 30 for all temperature ranges See Engine Changing the Oil and Oil Filter Proceed as follows t...

Страница 28: ...ug s as necessary 1 With generator set OFF and engine cool lift lid and remove front panel 2 Clean area around base of spark plug s to keep dirt and debris out of engine 3 Remove spark plug s and insp...

Страница 29: ...cover gasket s 8 Install valve cover s Tighten fasteners to 6 8 Nm 60 in lbs in a cross pattern Adjusting Valve Clearance Proceed as follows to adjust valve clearance NOTE Allow engine to cool before...

Страница 30: ...ctice is to use a solution of 454 g 1 lb bicarbonate of soda to 3 8 L 1 gal of water Add bicarbonate of soda solution until evi dence of reaction foaming has ceased Flush resulting liquid with water a...

Страница 31: ...ut generator set into AUTO 11 Install front panel and close generator set lid Cleaning the Sediment Trap A sediment trap removes contaminants moisture and fine particles from gaseous fuels before they...

Страница 32: ...8 Connection Points to Leak Check Inspect for leaks by spraying all connection points with a non corrosive gas leak detection fluid The solution should not be blown away or form bubbles Attention Afte...

Страница 33: ...rrect oil if necessary 2 Inspect state of battery Fill all cells of unsealed batteries to correct level with distilled water DO NOT use tap water Charge battery to 100 state of charge Replace battery...

Страница 34: ...Maintenance 30 Owner s Manual for Australian 3 Phase 50 Hz Air Cooled Generator Sets This page intentionally left blank...

Страница 35: ...board Faulty spark plug s Clean inspect spark plug gap replace spark plug s if necessary Valve clearance out of adjustment Reset valve clearance Engine starts hard and runs rough Air cleaner plugged...

Страница 36: ...er switch coil Contact an IASD Faulty transfer relay Transfer relay circuit open Faulty control logic board Engine may be warming up See Cold Smart Start Check controller screen to verify status Unit...

Страница 37: ...lay countdown If startup delay is greater than expected contact an IASD to adjust from 2 to 1500 seconds LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check LEDs screen for alarms...

Страница 38: ...in any state Check screen for additional information Contact an IASD CHARGER WARNING YELLOW Yellow LED illuminated in any state Check screen for additional information Contact an IASD CHARGER MISSING...

Страница 39: ......

Страница 40: ...reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290 Hwy...

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