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Owner’s Manual for Australian 50 Hz Air-Cooled Generators

iii

Table of Contents

Section 1: Safety Rules & General

Information

Introduction ..........................................................1

Read This Manual Thoroughly ....................................1

Safety Rules .........................................................1

How to Obtain Service .................................................2

General Hazards  ..................................................2
Exhaust Hazards ..................................................3
Electrical Hazards ................................................3
Fire Hazards  .........................................................4
Explosion Hazards ...............................................4
Battery Hazards  ...................................................4

Section 2: General Information

Generator Set Components and Controls .........7
Data Decals ..........................................................9
Specifications ....................................................10

Generator Set ............................................................10
Engine .......................................................................10

Protection Systems  ...........................................11
Emission Information  ........................................11
Fuel Requirements  ............................................11

BTU Content ..............................................................11

Battery Requirements  .......................................11
Battery Charger ..................................................11
Engine Oil Requirements  ..................................11
Activating the Generator Set  ............................11
Wi-Fi Module  ......................................................11
Replacement Parts  ............................................12
Accessories ........................................................12

Section 3: Operation

Site Prep Verification .........................................13
Generator Set Enclosure ...................................13

Opening the Lid  .........................................................13
Front Access Panel Removal  ....................................14
Intake Side Panel Removal  .......................................14

Main Line Circuit Breaker

(Generator Set Disconnect) ..............................14
LED Indicator Lights ..........................................15
Control Panel Interface .....................................15

Using the Control Panel Interface .............................15

Interface Menu Displays ....................................15

LCD Panel .................................................................15

Menu System Navigation .................................. 16
Setting the Exercise Timer  ............................... 18
Battery Charger  ................................................. 18
Operating Modes  ............................................... 19
Transfer Switch Operation  ............................... 19
Automatic Sequence of Operation  .................. 19

Utility Failure ..............................................................19
Cranking ....................................................................19
Cold Smart Start ........................................................20
Cleaning Cycle ..........................................................20
Load Transfer ............................................................20

Shutting Generator Set Down While Under

Load or During a Utility Outage ....................... 20

Section 4: Maintenance

Maintenance ....................................................... 21
Preparing for Maintenance  ............................... 21
Performing Scheduled Maintenance  ............... 21
Checking Engine Oil Level  ............................... 23

Engine Oil Requirements ..........................................23

Changing the Oil and Oil Filter ......................... 23
Servicing the Air Cleaner .................................. 24
Spark Plug(s) ..................................................... 24
Valve Clearance Adjustment ............................ 25

Checking Valve Clearance ........................................25
Adjusting Valve Clearance ........................................25

Battery Maintenance ......................................... 26

Inspecting the Battery ................................................27

Cleaning the Sediment Trap ............................. 27
Post Maintenance Checks ................................ 28

Performing Leak Test ................................................28

Attention After Submersion ............................. 28
Corrosion Protection ........................................ 28
Remove From, and Return To Service

Procedure ........................................................... 29

Remove From Service ...............................................29
Return to Service .......................................................29

Section 5: Troubleshooting/Quick Reference

Guide

Generator Set Troubleshooting ....................... 31
Quick Reference Guide ..................................... 33

Содержание 10 KVA

Страница 1: ...HIS MANUAL FOR FUTURE REFERENCE Register your Generac product at www generac com au 61 2 8106 3100 000209b WARNING Loss of life This product is not intended to be used in a critical life support appli...

Страница 2: ...r of problems and keeps operating expenses at a minimum It is the operator s responsibility to perform all safety inspections to verify all maintenance for safe operation is performed promptly and to...

Страница 3: ...anel Interface 15 Using the Control Panel Interface 15 Interface Menu Displays 15 LCD Panel 15 Menu System Navigation 16 Setting the Exercise Timer 18 Battery Charger 18 Operating Modes 19 Transfer Sw...

Страница 4: ...Table of Contents iv Owner s Manual for Australian 50 Hz Air Cooled Generators This page intentionally left blank...

Страница 5: ...INSTRUCTIONS for future reference This manual contains important instructions that must be fol lowed during placement operation and maintenance of the unit and its components Always supply this manual...

Страница 6: ...tive battery cable then the positive battery cable when working on unit Failure to do so could result in death or serious injury WARNING 000182a WARNING Equipment damage Only qualified service personn...

Страница 7: ...facturer s instructions Failure to do so could result in death or serious injury 000146 WARNING Equipment and property damage Do not alter construction of installation or block ventilation for generat...

Страница 8: ...ipment required when working with a live electrical system Failure to use required safety equipment could result in death or serious injury 000257 000147 WARNING Risk of Fire Unit must be positioned i...

Страница 9: ...Failure to do so could result in death or serious injury 000138a WARNING Risk of burns Batteries contain sulfuric acid and can cause severe chemical burns Wear protective gear when working with batter...

Страница 10: ...Safety Rules General Information 6 Owner s Manual for Australian 50 Hz Air Cooled Generators This page intentionally left blank...

Страница 11: ...r F Exhaust enclosure L Composite base Q Fuel regulator vents 2 B Main line circuit breaker MLCB generator set disconnect G Status LED indicators M Oil dipstick R Wi Fi module C Airbox with air cleane...

Страница 12: ...losure L Composite base P Fuel inlet B MLCB generator set disconnect G Status LED indicators M Data plate location Q Fuel regulator vents 2 C Airbox with air cleaner H Oil drain N Sediment trap R Wi F...

Страница 13: ...t including model number serial number production date voltage frequency amps country of origin rated ambient temperature The model data decal also includes applicable certification symbols from indep...

Страница 14: ...y Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generators Natural gas ratings will depend on specific fuel BTU joules content Typical derates are...

Страница 15: ...t Recommended fuels should have a MJ BTU content of at least 37 26 MJ m3 1 000 BTU ft3 for NG or at least 93 15 MJ m3 2 500 BTU ft3 for LP gas NOTE If converting to LP gas from NG a minimum LP tank si...

Страница 16: ...panel fuse 0D7178T Transfer switch fuses See transfer switch manual for part number Accessory Description Cold Weather Accessories Battery Pad Warmer Oil Warmer each sold separately Recommended in ar...

Страница 17: ...ocks secure lid one on each side A Open protective rubber cap to access keyhole and press down on lid above side lock and unlock latch to correctly open the lid Repeat for other side Lid may appear st...

Страница 18: ...ment trap 1 Raise lid and remove front panel 2 Use a hex wrench to remove two mounting screws B and L bracket screw C 3 Lift intake side panel up and away from generator set NOTE Always lift intake si...

Страница 19: ...plays LCD Panel 001791 A C B 001798 A B Button Description of Operation AUTO Activates fully automatic system operation It allows unit to automatically start and exercise generator set according to ex...

Страница 20: ...Down Running Warning Warning Message Warning Message s Low Battery Exercise Set Error Service Schedule A Service Schedule B Inspect Battery Stopping FIRMWARE ERROR 9 Fuel Pressure Battery Problem Char...

Страница 21: ...XXXXX NOTE 1 Last 50 logs displayed for each Alarm Log Run Log Maint Log NOTE 2 Date and time displayed for each occurence NOTE 3 Error code displayed for each Alarm Error Code and Alarm Message swap...

Страница 22: ...nless this proce dure is performed If Wi Fi is NOT enabled current date time must be reset every time the 12 volt battery is dis connected and then reconnected and or when fuse is removed Table 3 1 de...

Страница 23: ...f seven second cranks fol lowed by seven second rests NOTE An alarm will be triggered if generator set does not start after these five attempts Mode Description MANUAL Will not transfer to generator s...

Страница 24: ...erator set controller display will show Under Volt age if cleaning cycle fails to clear obstruction After sev eral minutes the alarm message can be cleared and generator set restarted Make no further...

Страница 25: ...of operation The controller will prompt for Schedule A or Schedule B maintenance to be performed Schedule A maintenance consists of the oil oil filter and battery check Schedule B maintenance includes...

Страница 26: ...oil and oil filter Replace engine air filter Clean inspect spark plug gap replace spark plugs Inspect adjust valve clearance Inspect clean sediment trap See local codes and guidelines Contact an IASD...

Страница 27: ...SJ SL or better Do not use special additives Required oil Synthetic SAE 5W 30 for all temperature ranges See Engine Changing the Oil and Oil Filter Proceed as follows to change oil and oil filter 1 L...

Страница 28: ...as necessary 1 With generator set OFF and engine cool lift lid and remove front panel 2 Clean area around base of spark plug s to keep dirt and debris out of engine 3 Remove spark plug s and inspect c...

Страница 29: ...fasteners to 6 8 Nm 60 in lbs in a cross pattern Adjusting Valve Clearance Proceed as follows to adjust valve clearance NOTE Allow engine to cool before adjusting valve clear ance 1 Remove spark plug...

Страница 30: ...13kVA 19 68 Nm 174 in lbs 000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury 000162 Explosion Do not dispose of batteries...

Страница 31: ...rger cable Figure 4 5 Disconnecting Battery Charger Cable 5 See Figure 4 6 Inspect battery posts and cables for tightness and corrosion Tighten and clean as necessary Figure 4 6 Battery Cables 6 Unsea...

Страница 32: ...uld be tested from supply to regulator See Figure 4 8 Perform a final fuel system leak test after generator set installation The test will identify possi ble leaks at all connection points A It is bes...

Страница 33: ...il if necessary 2 Inspect state of battery Fill all cells of unsealed batteries to correct level with distilled water DO NOT use tap water Charge battery to 100 state of charge Replace battery if faul...

Страница 34: ...Maintenance 30 Owner s Manual for Australian 50 Hz Air Cooled Generators This page intentionally left blank...

Страница 35: ...Faulty spark plug s Clean inspect spark plug gap replace spark plug s if necessary Valve clearance out of adjustment Reset valve clearance Engine starts hard and runs rough Air cleaner plugged or dam...

Страница 36: ...tch coil Contact an IASD Faulty transfer relay Transfer relay circuit open Faulty control logic board Engine may be warming up See Cold Smart Start Check controller screen to verify status Unit consum...

Страница 37: ...delay is greater than expected contact an IASD to adjust from 2 to 1500 seconds LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check LEDs screen for alarms Check oil level and add...

Страница 38: ...y state Check screen for additional information Contact an IASD CHARGER WARNING YELLOW Yellow LED illuminated in any state Check screen for additional information Contact an IASD CHARGER MISSING AC YE...

Страница 39: ......

Страница 40: ...reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290 Hwy...

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