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80963B_MSW_GFW_11-2012_ENG

INTRODUCTION

The modular power controller described in this manual and shown on the cover is a separate unit for the independent

control of a maximum of 3 zones. It offers high applicative flexibility thanks to the extended configurability and programmability

of its parameters.

Instrument configuration and programming must be performed with a GFW-OP or a PC connected in USB/RS232/

RS485, with specific GF_eXpress application software.

Since it is impossible to foresee all of the installations and environments in which the instrument may be applied,

adequate technical preparation and complete knowledge of the instrument’s potentials are necessary.

GEFRAN declines all liability if rules for correct

installation, configuration, and/or programming are

disregarded, as well as all liability for systems upline

and/or downline of the instrument.

FIELD OF USE

The modular power controller is the ideal solution for applications in heat treatment furnaces, in thermoformers, in

packaging and packing machines and, in general, in standard temperature control applications. Nevertheless, because it is

highly programmable, the controller can also be used for other applications provided they are compatible with the instrument’s

technical data.

Although the instrument’s flexibility allows it to be used in a variety of applications, the

field of use

must always conform to the

limits specified in the technical data supplied.

GEFRAN declines all liability for damage of any

type deriving from installations, configurations, or

programmings that are inappropriate, imprudent, or

not conforming to the technical data supplied.

Prohibited use

It is absolutely prohibited:

- to utilize the instrument or parts of it (including software) for any use not conforming to that specified in the technical docu-

mentation supplied;

- to modify working parameters inaccessible to the operator, decrypt or transfer all or part of the software;

- to utilize the instrument in explosive atmospheres;

- to repair or convert the instrument using non-original replacement parts;

- to utilize the instrument or parts of it without having read and correctly understood the technical documentation supplied;

- to scrap or dispose of the instrument in normal dumps; components that are potentially harmful to the environment must be

disposed of in conformity to the regulations of the country of installation.

CHARACTERISTICS OF PERSONNEL

All

personnel operating

, installing, or doing maintenance on the instrument must be expert, trained, aware and mature,

able to reliably and correctly interpret this manual.

This manual CANNOT make up for cultural or intellectual insufficiencies. Therefore, all personnel interacting with the instru-

ment must:

- have adequate education, training, and skills;

- be completely aware of what he/she is doing;

- NOT act in an intentionally self-destructive manner.

All personnel must always use proper methods, instruments, and protective devices to work under safe conditions.

It is forbidden to employ untrained personnel, per-

sons with disabilities, legally disqualified persons,

persons who are not sober, or persons who take

drugs.

Содержание GFW ADV

Страница 1: ...r property or to the product itself if the following terms and conditions are disregarded The Customer is obligated to respect trade secrets Therefore this manual and its attachments may not be tampered with changed reproduced or transferred to third parties without GEFRAN s authorization CONFIGURATION AND PROGRAMMING MANUAL Software version 2 0x code 80963B 11 2012 ENG GFW adv ADVANCED MODULAR PO...

Страница 2: ...2 80963B_MSW_GFW_11 2012_ENG ...

Страница 3: ...ak Alarm 35 SBR ERR ALARMS probe in short or connection error 39 Power Fault ALARMS SSR_SHORT NO_VOLTAGE and NO_CURRENT 40 Overheat Alarm 41 SHORT CIRCUIT CURRENT ALARM 41 FUSE OPEN ALARM 41 OUTPUTS 42 Allocation of reference signals 42 Allocation of physical outputs 44 SETTINGS 46 SETTING THE SETPOINT 46 SETPOINT CONTROL 47 controlS 49 PID HEAT COOL CONTROL 49 AUTOMATIC MANUAL CONTROL 53 HOLD FUN...

Страница 4: ... all liability for damage of any type deriving from installations configurations or programmings that are inappropriate imprudent or not conforming to the technical data supplied Prohibited use It is absolutely prohibited to utilize the instrument or parts of it including software for any use not conforming to that specified in the technical docu mentation supplied to modify working parameters ina...

Страница 5: ...ers who want to use the controller in special applications or in applications requiring the high performance offered by the instrument Some sections may contain a functional diagram showing interaction among the parameters described terms used on other pages of the manual related or supplemental topics are shown in underlined italics and listed in the index linked to IT support In each section the...

Страница 6: ...both modes and permit more advanced functions such as 604 FLt 2 R W Digital filter for auxiliary input 0 0 20 0 sec 0 1 In addition to having a CUSTOM group of parameters for dynamic addressing GFX4 GFW mode lets you use a single communication network node instead of 3 nodes as in GFX compatible mode When programming keep in mind that some of the addresses parameters described in this manual exist...

Страница 7: ...ditional memory map for dynamic addresses Zone 1 for the variables of the module GFW M Zone 2 for the variables of the module GFW E1 Zone 3 for the variables of the module GFW E2 The custom group contains variables and parameters for a maximum of 120 words The meaning of these words can be changed There is a single value Cod set on the rotary switches i e one for each GFX4 GFW instrument To access...

Страница 8: ... identified by means of a node address ID set on the rotary switches tens ones GFW have a ModBus serial Serial 1 and optional Fieldbus Serial 2 serial see order code with one of the following protocols ModBus Profibus CANopen DeviceNet Ethernet EtherCAT and EthernetIP The following procedures are indispensable for the Modbus protocol For the remaining protocols see the specific Geflex Profibus Gef...

Страница 9: ...limits Offset adjustment Input filter Read state 573 tP A R W analog input 1 Table of analog input 0 Disable 1 0 10V 2 0 5V Potentiometer 3 0 20mA 4 4 20mA 574 LS A R W Minimum scale limit analog input 100 0 200 0 0 0 577 oFS A R W Offset correction for analog input 99 9 99 9 0 0 576 Flt A R W Low pass digital filter analog input 0 0 20 0 sec 0 1 572 In A R Value of the ingegneristico reading anal...

Страница 10: ... signal oF S the set value is algebraically added to the read of the process variable You can read the state of the main input Err in which an input error is reported when the process variable goes beyond the upper or lower scale limit it assumes the value of the limit and the corresponding state reports the error condition Lo process variable minimum scale limit Hi process variable maximum scale ...

Страница 11: ... mA Linear 1999 9999 199 9 999 9 39 0 20 mA Linear Custom linearization Custom linearization 40 4 20 mA Linear 1999 9999 199 9 999 9 41 4 20 mA Linear Custom linearization Custom linearization SENSOR 20mA current Type Type of probe Scale Without dec point With dec point 42 0 1 V linear 1999 9999 199 9 999 9 43 0 1 V linear Custom linearization Custom linearization 44 200 mv 1 V linear 1999 9999 19...

Страница 12: ...arization of the signal acquired by the main input for signals coming from sensors and for signals coming from custom thermocouples Linearization is performed with 33 values S00 S32 32 segments S33 S34 S35 are an additional 3 values to be inserted in case of linearization with custom CT Signals from sensors For signals coming from sensors linearization is done by dividing the input scale into 32 z...

Страница 13: ... value of input scale 1999 9999 118 S 32 R W Engineering value attributed to Point 32 maximum value of input scale 1999 9999 87 S 01 R W Engineering value attributed to Point 1 1999 9999 intermediate values For correct signaling of error state Lo Hi the value set in S 00 must coincide with limit Lo S and the value set in S 32 with limit Hi S The engineering values calculated in this way by the use...

Страница 14: ...alue on line L1 L2 and L3 I AF1 I AF2 and I AF3 filtered ammeter value see Ft tA on line L1 L2 and L3 I1on I2on and I3on current with active control o tA1 o tA2 and o tA3 ammeter input offset correction on line L1 L2 and L3 Ft tA ammeter input digital filter If diagnostics detects a fault condition on the load the red ER LED will flash in synch with yellow LED O1 or O2 or O3 for the zone in questi...

Страница 15: ... 139 756 I ta1 R Instantaneous CT ammeter input value phase 1 499 I 3oN R CT filtered ammeter input value with output activated phase 3 498 I 2oN R CT filtered ammeter input value with output activated phase 2 468 I 1oN R CT filtered ammeter input value with output activated phase 1 754 ld a t R Current RMS on 3 phase load 753 ld a R Current RMS on load 716 cos f R Power factor in hundredths 709 I...

Страница 16: ...ss filter Ft tA ON current Variable I 1ON Function Ou P Load RMS current Variable Ld A Instantaneous current Variable I tA1 Variable I tAP Peak current CT3 auxiliary input Offset scale limits o tA1 I tA1 value SCR ON Low pass filter Ft tA ON current Variable I 1ON Function Ou P Load RMS current Variable Ld A Instantaneous current Variable I tA1 Variable I tAP Peak current CT1 auxiliary input Offse...

Страница 17: ...the option VLOAD is present there are available the following parameters Read state Scale limit Setting the offset 444 o t L R W Offset correction for TV_LOAD input 99 9 99 9 scale points 443 k t L R Maximum limit of TV_LOAD voltmeter input scale 439 L t L R Minimum limit of TV_LOAD voltmeter input scale 0 0 zone 3 0 0 zona 2 0 0 zona 1 ADVANCED SETTINGS Input filter 442 Ft t L R W Digital filter ...

Страница 18: ...LTAGE VALUE There are the following parameters if zone 1 has a single phase load I tV1 instantaneous voltmeter value of line I VF1 filtered voltmeter value o tV1 voltmeter input offset correction Ft tV voltmeter input digital filter There are the following parameters if zone 1 has a 3 phase load I tV1 I tV2 and I tV3 the instantaneous voltmeter value on line L1 L2 and L3 respectively RMS voltage v...

Страница 19: ...r input phase 2 With 3 phase load 497 1 UF3 R Value filtered of voltmeter input phase 3 With 3 phase load 315 FREq R Voltage frequency in tenths of Hz 702 R Voltage Stutus bit 0 frequency_warning 1 10 umbalanced_line_warning 2 20 umbalanced_line_warning 3 30 umbalanced_line_warning 4 rotation 123_error 5 triphase_missing_line_error 6 60Hz Table Voltage Status Scale limits 455 L t 3 R Minimum limit...

Страница 20: ... DIAGRAM Single phase load Scale limits Offset o tV1 Filter low pass Ft tV Variable I VF1 see generic alarms Voltmeter input phase1 FUNCTIONAL DIAGRAM 3 phase load Scale limits Offset o tV1 Filter low pass Ft tV Variable I VF1 Voltmeter input phase1 Variable I tV1 Scale limits Offset o tV2 Filter low pass Ft tV Variable I VF 2 Voltmeter input phase2 Variable I tV2 Scale limits Offset o tV3 Filter ...

Страница 21: ...IR lamps impedance can vary greatly based on the power transferred to the load FUNCTIONAL DIAGRAM Single phase load X CoS F Variable Ld P RMS voltage value on load Ld V active power kw RMS current value on load Ld A X Ld V Ld A Variable Ld I impedance ohm by time Variables Ld E1 and Ld E2 energy kwh 719 Ld P R Power on load 749 Ld I R Impedance on load 720 Ld P t R Power on load 3 phase 750 Ld I t...

Страница 22: ...ASE command the Ld A value of zone 3 is gained like average of the Ld A values of zones 1 and 2 Variable Ld P phase 1 phase1 phase2 phase3 active power kw Variable Ld P phase 2 active power kw Variable Ld P phase 3 active power kw Ld P t for time Variable Ld E1 and Ld E2 phase 1 energy kwh for time Variable Ld E1 and Ld E2 phase 2 energy kwh for time Variable Ld E1 and Ld E2 phase 3 energy kwh Ld ...

Страница 23: ...0 0 999 9 7 TC S F 32 3182 32 0 999 9 8 TC T C 200 400 199 9 400 0 9 TC T F 328 752 199 9 752 0 34 0 60 mV 1999 9999 199 9 999 9 35 0 60 mV Custom linearization Custom linearization 36 12 60 mV 1999 9999 199 9 999 9 37 12 60 mV Custom linearization Custom linearization 99 Input off Auxiliary inputs sensors table 181 tp 2 R W Definition of auxiliary analog input function tP 2 Auxiliary LIMITS FOR S...

Страница 24: ...000 Min max input scale selected in AI 3 0 Min max input scale selected in AI 4 0 556 LS 3 R W Minimum limit of auxiliary input scale 3 557 LS 4 R W Minimum limit of auxiliary input scale 4 558 LS 5 R W Minimum limit of auxiliary input scale 5 Min max input scale selected in AI 5 0 559 XS 3 R W Maximum limit of auxiliary input scale 3 560 XS 4 R W Maximum limit of auxiliary input scale 4 561 XS 5 ...

Страница 25: ...ry input IN3 Select sensor AI 3 Scale limits decimal point Offset H S3 L S3 dP 3 OFS 3 Low pass f ilter Flt 3 variable In 3 See generic alarms and Control Auxiliary input IN4 Select sensor AI 4 Scale limits decimal point Offset H S4 L S4 dP 4 OFS 4 Low pass f ilter Flt 4 variable In 4 See generic alarms and Control Auxiliary input IN5 Select sensor AI 5 Scale limits decimal point Offset H S5 L S5 ...

Страница 26: ...nctions related to digital inputs MAN AUTO controller see AUTO MAN CONTROL LOC REM see SETTING THE SETPOINT HOLD see HOLD FUNCTION Reset memory latch see GENERIC ALARMS AL1 AL4 Select SP1 SP2 see SETTINGS Multiset Software OFF ON see SOFTWARE SHUTDOWN START STOP Selftuning see SELFTUNING START STOP Autotuning see AUTOTUNING Calibration of feedback reference see FEEDBACK Calibration of HB alarm set...

Страница 27: ...bit AUTO MAN controller 1 word 305 bit 4 bit 1 LOC REM setpoint 2 word 305 bit 6 bit 10 SP1 SP2 setpoint 5 word 305 bit 1 bit 75 ON OFF software 6 word 305 bit 3 bit 11 STOP START selftuning 8 word 305 bit 2 bit 3 STOP START autotuning 9 word 305 bit 5 bit 29 continuous or one shot only for zone 1 GFW M A B STATE OF DIGITAL INPUT A B STATE OF A B SERIAL zone 1 A B STATE OF A B SERIAL zone 2 A B ST...

Страница 28: ...ed in eeprom STATUS_W_EEP address 698 bit 3 for resetting of the condition at the next hardware power on use parameter P On t to force software always ON or software always OFF at next power on Setting Address for writing via serial dIG Access at 16 bits Access at 1 bit ON OFF software 13 word 305 bit 3 bit 11 ON OFF STATE DIGITAL INPUT 1 SERIAL WRITING ON OFF zone 1 ON OFF ON OFF ON OFF SERIAL WR...

Страница 29: ...le exceeds the upper setpoint value during heating or assumes values below the lower setpoint during cooling In the same manner the alarm is reverse if the reference variable assumes values below the lower setpoint during heating or exceeds the setpoint during cooling normal symmetrical if band value is subtracted or added respectively to from the upper and lower limit of the alarm setpoints or in...

Страница 30: ...n tV3 WITH 3 PHASE LOAD 3 SPA active setpoint AL absolute only 4 PV process variable AL deviation only and referred to SP1 with multiset function 5 In 2 auxiliary input AL 6 In 3 auxiliary input AL 7 In 4 auxiliary input AL 8 In 5 auxiliary input AL 9 In A analg input AL 10 In Pwm PWM input AL N B for codes 1 2 5 6 7 8 9 and 10 the reference to the alarm is in scale points and not to the decimal p...

Страница 31: ...l 6 direct relative symmetrical 7 inverse relative symmetrical Table of alarm behaviour 36 bit AL3 direct inverse R W 37 bit AL3 absolute relative R W 38 bit AL3 normal symmetrical R W 39 bit AL3 disabled at switch on R W 40 bit AL3 with memory R W 70 bit AL4 direct inverse R W 71 bit AL4 absolute relative R W 72 bit AL4 normal symmetrical R W 73 bit AL4 disabled at switch on R W 74 bit AL4 with m...

Страница 32: ...FF Alarm off ON Alarm on R 69 bit STATE of ALARM 4 OFF Alarm off ON Alarm on R Read state 618 diG 2 R W 140 diG R W Digital input function 0 0 No function input off 1 MAN AUTO controller 2 LOC REM 3 HOLD 4 AL1 AL4 latch alarm reset 5 SP1 SP2 selection 6 Software on off 7 None 8 START STOP Selftuning 9 START STOP Autotuning 10 Power_Fault latch alarm reset 11 LBA alarm reset 12 AL1 AL4 and Power_Fa...

Страница 33: ...arm and hysteresis A1 t HY 1 Type of alarm and hysteresis A2 t HY 2 Type of alarm and hysteresis A3 t HY 3 Type of alarm and hysteresis A4 t HY 4 State of alarm AL2 State of alarm AL3 State of alarm AL4 Alarm setpoint AL2 Alarm setpoint AL3 Alarm setpoint AL4 PV process variable SPA active setpoint In 2 In 3 In 4 In 2 auxiliary analog input I tAx ammeter input I tVx voltmeter input In A analog inp...

Страница 34: ...power is limited to value Lb P The alarm condition resets if the temperature increases in heating or decreases in cooling Enable alarm 195 AL n R W Select number of enabled alarms 119 Lb p R W Limitation of power delivered in presence of LBA alarm 100 0 100 0 8 bit STATE of LBA ALARM OFF LBA alarm off ON LBA alarm on R Read state 44 Lb t R W Delay time for tripping of LBA alarm 0 0 500 0 min FUNCT...

Страница 35: ...etting A Hbx 0 disables both types of HB alarm by forcing deactivation of the alarm state The alarm resets automatically if its cause is eliminated An additional configuration parameter for each zone related to the HB alarm is Hb t delay time for activation of HB alarm understood as the sum of times for which the alarm is considered active For example with Hb F 0 alarm active with current below se...

Страница 36: ... 12 of ammeter full scale Default SINGLE PHASE LOAD each A HbX refers to its respective phase 2 PHASE LOAD single reference setpoint A Hb1 and OR between phases 1 2 and phases 3 4 3 PHASE LOAD single reference setpoint A Hb1 and OR among phases 1 2 and 3 8 HB reverse alarm 16 relates to single setpoints and singled phases WITH 3 PHASE LOAD Table of HB alarm functions 195 AL n R W Select number of ...

Страница 37: ... W HB Calibration with IR lamp voltage at 20 conduction 451 Ir t 6 R W HB Calibration with IR lamp only in mode PA voltage at 5 conduction 450 Ir t 5 R W HB Calibration with IR lamp voltage at 10 conduction 449 Ir t 4 R W HB Calibration with IR lamp voltage at 15 conduction 0 0 zone1 0 0 zone2 0 0 zone3 0 0 zone1 0 0 zone2 0 0 zone3 0 0 zone1 0 0 zone2 0 0 zone3 0 0 zone1 0 0 zone2 0 0 zone3 0 0 z...

Страница 38: ...C BF HSC mode Hb tr A Hb if PA mode Hb tr A Hb V Ou P HB Calibration in modes ZC BF HSC Percent HB alarm setpoint of current read in HB calibration Hb P HB alarm setpoint A Hb Calibration ON Bit 112 dIG dIG 2 Function Key Function Value of Ou P control outputs Value of CT input with output on phase 1 I 1ON CT read in HB calibration Hb TA Ou P power in Hb Pw calibration X Ou P power in Hb Pw calibr...

Страница 39: ... INPUT IN SBR OFF ON Input in SBR R Enable alarm 229 rEL R W Fault action definition of state in case of broken probe Sbr Err Only for main input 0 Alarm Alarm Alarm Alarm 1 2 3 4 0 OFF OFF OFF OFF 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF 8 OFF OFF OFF ON 9 ON OFF OFF ON 10 OFF ON OFF ON 11 ON ON OFF ON 12 OFF OFF ON ON 13 ON...

Страница 40: ...1 0 zone2 0 zone3 with 3 phase load with 3 phase load with 3 phase load with 3 phase load with 3 phase load with 3 phase load OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OFF LBA alarm off ON LBA alarm on OF...

Страница 41: ...led If configured Fr n other than zero the device restarts automatically in softstart for a maximum of Fr n attempts beyond which it remains deactivated while awaiting manual reset with front panel key BUT or with the control via serial bit 109 456 fr n R W Number of restarts in case of FUSE_OPEN SHORT_CIRCUIT_CURRENT 0 109 bit RESET FUSE_OPEN SHORT_ CIRCUIT_CURRENT ALARMS R W OFF ON Reset FUSE_OP...

Страница 42: ...h output can always be disabled by setting parameter out x 0 The state of outputs Out1 Out10 can be acquired by serial communication by means of bit variables The following additional configuration parameters are related to the outputs Ct 1 cycle time for output rL 1 for heating control Heat Ct 2 cycle time for output rL 2 for cooling control Cool rEL alarm states AL1 AL2 AL3 AL4 in case of broken...

Страница 43: ... 15 AL1 or AL HB or POWER_FAULT with HB alarm TA1 OR TA2 OR TA3 16 AL1 or AL2 or AL HB or POWER_FAULT with HB alarm TA1 OR TA2 OR TA3 17 AL1 and AL HB or POWER_FAULT with HB alarm TA1 OR TA2 OR TA3 18 AL1 and AL2 and AL HB or POWERFAULT with HB alarm TA1 OR TA2 OR TA3 19 AL HB HB alarm TA2 20 AL HB HB alarm TA3 21 Setpoint power alarm 22 AL HB HB alarm TA1 23 POWER_FAULT 24 IN2 repetition of logic...

Страница 44: ...zone 2 11 Output rL 3 OR rL 5 zone 3 13 Output rL 4 AND rL 6 zone 1 14 Output rL 4 AND rL 6 zone 2 15 Output rL 4 AND rL 6 zone 3 17 Output rL 3 OR rL 5 zone 1 zone 3 18 Output rL 4 AND rL 6 zone 1 zone 3 Table of output allocations NOTE In 3 phase configuration the state of physical output OUT1 is copied to OUT2 and OUT3 In case of auxiliary continuous outputs the same output functions can not be...

Страница 45: ...f AL2 State of AL3 State of AL4 State of Hb 1 State of Hb 2 State of LbA rL 1 Zone1 rL 2 Zone1 rL 3 or rL 5 Zone1 rL 4 or rL 6 Zone1 Zone 1 Ou P Heat Allocation of reference signal rL 1 rL 2 rL 3 rL 4 rL 5 rL 6 Ou P Cool State of Hb 1 rL 1 Zone2 rL 2 Zone2 rL 3 or rL 5 Zone2 rL 4 or rL 6 Zone2 Zone 2 Ou P Heat Allocation of reference signal rL 1 rL 2 rL 3 rL 4 rL 5 rL 6 Ou P Cool State of Hb 1 rL ...

Страница 46: ...elative to the local setpoint in the latter case the control setpoint will be given by the algebraic sum of the set local and the remote setpoint 10 bit LOCAL REMOTE OFF Enable local setpoint ON Enable remote setpoint R W 18 136 249 SP r R W Remote setpoint SET gradient for manual power correction 0 Type of remote set Absolute Relative 0 Digital from serial line Absolute 1 Digital from serial line...

Страница 47: ...n digit sec see SP r 0 0 259 g s2 R W Set gradient relative to SP2 0 0 999 9 digit min digit sec see SP r 0 0 Multiset The MULTISET function determines the local setpoint by selecting the value from Setpoint 1 SP 1 or from Setpoint 2 SP 2 based on the state of a digital input or by setting from a serial line The variation between Setpoint 1 and Setpoint 2 can take place with gradient parameter G S...

Страница 48: ...e setpoint auxiliary analog input Select remote setpoint SP r Remote absolute setpoint Remote setpoint relative to local setpoint Setpoint gradients G SP G S2 75 bit SELECT SP1 SP2 OFF Select SP1 ON Select SP2 R W SP 2 SP 1 Status_W dIG dIG 2 Bit SP1 SP2 SP 1 SP 2 Status_W dIG dIG 2 Bit LOC REM LOC REM 305 R W State STATUS_W bit 0 1 Select SP1 SP2 2 Start Stop Selftuning 3 Select ON OFF 4 Select A...

Страница 49: ...l Action corresponds to a decrease in Integral Time tends to annul deviation between the controlled variable and the setpoint at rated operating speed If the Integral Time value is too long weak Integral Action there may be persistent deviation between the controlled variable and the setpoint For more information on control actions contact GEFRAN Proportional derivative and integral action CONTROL...

Страница 50: ...t for each zone 0 zone1 0 zone2 0 zone3 function slave zone SPU 0 Power from analog input In A 1 Power from main input PV 2 Power from aux input In 2 3 Power from aux input In 3 4 Power from aux input In 4 5 Power from aux input In 5 6 Power from PID PID_POWER 7 Power from digital input In Pwm 9 Power from GFW M FW_POWER 10 Power from GFW E1 FW_POWER 11 Power from GFW E2 FW_POWER 513 R W Select co...

Страница 51: ...orward value added to PID output after processing 100 00 100 0 0 0 42 146 h p x R W Maximum limit heating power 0 0 100 0 100 0 254 h p L R W Minimum limit heating power not available for double heat cool action 0 0 100 0 0 0 43 c p x R W Maximum limit cooling power 0 0 100 0 100 0 255 c p L R W Minimum limit cooling power not availa ble for double heat cool action 0 0 100 0 0 0 ADVANCED SETTINGS ...

Страница 52: ... Main input PV Auxiliary input In 2 Auxiliary input In 3 Auxiliary input In 4 Auxiliary input In 5 Digital input In Pwm Power from GFW M FW_POWER Power from GFW E1 FW_POWER Power from GFW E2 FW_POWER Manual power MANUAL_POWER Main input PV Manual from analog input TP 2 Auxiliary input In 2 Status_W diG diG 2 Bit ON OFF OFF Ou P G Out Lo P ø Correction of output power x P PEr P oFS Feedback Current...

Страница 53: ...nction when the variable is at values below the setpoint a setpoint memory reset de energizes all energized relays and resets all memory latches MANUAL POWER CORRECTION 505 rif R W Line voltage 0 0 999 9 Compensation of the voltage transformer read to maintain output power at a constant level 506 or R W Correction of manual power based on line voltage 0 0 100 0 1 bit AUTO MAN OFF Automatic ON Manu...

Страница 54: ...ble the values to be set depend on enabling of Selftuning or Softstart It is useful for calculating PID parameters when the system is in the vicinity of the setpoint it produces a variation on the control output of a maximum of 100 of the current control power limited by h PH h PL heat c PH c PL cool and assesses the effects in overshoot over time The calculated parameters are saved Manual activat...

Страница 55: ...R W Digital input function 0 See Table of digital input functions 618 diG 2 R W Digital input 2 function 0 29 bit AUTOTUNING OFF Stop Autotuning ON Start Autotuning R W 28 bit AUTOTUNING STATE OFF Autotuning in Stop ON Autotuning in Start R 68 bit DIGITAL INPUT 1 OFF Digital input 1 off ON Digital input 1 on R 92 bit DIGITAL INPUT 2 OFF Digital input 2 off ON Digital input 2 on R See Table of digi...

Страница 56: ...le action heat cool systems Selftuning is activated to calculate the best control parameters when starting the process The variable example temperature must be the one assumed at zero power room temperature The controller supplies the maximum power set until reaching an intermediate point between starting value and the setpoint then resets power The PID parameters are calculated by evaluating supe...

Страница 57: ... STATE SOFTSTART OFF NO Active Softstart ON Active Softstar R START MODE 699 P ONT R W Start modes at Power On 0 Function at previous state 1 Software shutdown 2 Software startup digital input states always have priority 30 bit Restart SOFTSTART OFF ON Restart of Softstart R W 0 zone1 0 zone2 0 zone3 Autotuning Selftuning Softstart continuous 0 NO NO NO 1 YES NO NO 2 NO YES NO 3 YES YES NO 4 NO NO...

Страница 58: ...desaturation at switch on 9 In case of Geflex the state of alarms AL1 AL4 ALHBTA1 ALHBTA3 is reset 9 Alarms AL 1 AL 4 can be enable or disable through the parameter oFF t 68 bit STATE of DIGITAL INPUT 1 OFF Digital input 1 off ON Digital input 1 on R 92 bit STATE of DIGITAL INPUT 2 OFF Digital input 2 off ON Digital input 2 on R See Table of digital input functions 140 diG R W Digital input functi...

Страница 59: ... does not influence the alarm In case of SBR if the PV has not yet stabilized either the average power over the last 5 minutes or FAP power is supplied depending on the setting of the HOT parameter if the PV has stabilized the average power over the last 5 minutes is supplied Function If necessary assign an output rL 2 6 for the power alarm Set the band b ST within which the process variable is co...

Страница 60: ...ference signal OR Output 170 rL 4 R W Allocation of reference signal AND Output 171 rL 5 R W Allocation of reference signal OR Output 172 rL 6 R W Allocation of reference signal AND Output The parameters for alarm power are The alarm is not activated if the control Ctr is ON OFF type during Selftuning and in Manual 5 min PF t SP SP b St SP b St Average power b PF Alarm power Average power Power ON...

Страница 61: ...PV SP S with settable power SO P is continuously checked 31 s tv R W Enable selftuning autotuning softstart 0 Selftuning autotuning softstart table HEATING OUTPUT Fast cycle For outputs rL 1 Out 1 and rL 2 Out 2 you can set a fast cycle time 0 1 20 0 sec by setting the parameter to 64 Heat or 65 Cool 160 rL 1 R W Allocation of reference signal See Generic alarms Table of reference signals 163 rL 2...

Страница 62: ...A can always be enabled with parameter Hd 5 in every power on mode The cycle time can be set with two different resolutions in seconds or tenths of a second based on the type of heat or cool function assigned to outputs rL1 and rL2 The use of short cycle times 2 3 sec is always recommended in case of control with SSRs POWER CONTROL 703 xd 5 R W Enable trigger modes Table of trigger modes 32 only f...

Страница 63: ...his function is useful in case of short circuit on the load of loads with high temperature coefficients to automatically adjust start time to the load The softstart ramp activates at the first start after power ON and after a software reboot It can be reactivated via software control by writing bit 108 or automatically if there are OFF conditions for a time exceeding the one settable in PS oF if 0...

Страница 64: ... compensates possible variations in line voltage and or variations in load impedance with reference to the rated current saved in riF I expressed in Arms The current value maintained on the load is rif I V P _pid_man 100 and is indicated in the Modbus 757 register Power feedback P To keep power on the load constant this compensates both variations in line voltage and variations in load impedance w...

Страница 65: ...urrent feedback reference 0 0 99 99 kW 736 Rif p R W Power feedback reference 113 bit Calibration of voltage feedback reference R W OFF Calibration not enabled ON Calibration enabled NOTE For other information see the hardware manual READ STATE 757 ARif R Reference of Feedback 0 zone1 0 zone2 0 zone3 100 0 zone1 100 0 zone2 100 0 zone3 100 0 zone1 100 0 zone2 100 0 zone3 100 0 zone1 100 0 zone2 10...

Страница 66: ... Ptot P1 P2 if P2 P3 P3 if P3 P2 Simultaneity is allowed for zones 2 and 3 If P1 100 P2 100 P3 100 Ptot 200 since Ptot 100 the conduction time of the zone x is obtained by Px 100 Ptot P1 2 3 delivered 100 0 5 50 If P1 100 P2 50 P3 0 Ptot 150 since Ptot 100 the conduction time of the zone x is obtained by Px 100 Ptot P1 delivered 100 0 66 67 P2 delivered 50 0 66 33 P3 delivered 0 0 66 0 ON Zone 1 O...

Страница 67: ... R W Maximum current for heterogeneous power control 0 0 682 hd 4 R W Enable heterogeneous power control 0 Table for enabling heterogeneous power 681 I XEU R W Maximum current for heuristic power control 0 0 680 hd 3 R W Enable heuristic power control 0 NOTE Only for GFW with CTs present and outputs OUT1 OUT3 with slow cycle time 1 200sec Table for enabling heuristic power ZONE 1 ZONE 2 ZONE 3 0 3...

Страница 68: ...Parameter bit Resource enabled Address of Format Name of register image register S In 0 Alarm setpoint AL1 341 word AL1_RAM 1 Alarm setpoint AL2 342 word AL2_RAM 2 Alarm setpoint AL3 343 word AL3_RAM 3 Alarm setpoint AL4 321 word AL4_RAM 4 Input In 1 347 word SERIAL_IN1 6 Input In 2 348 word SERIAL_IN2 7 Input In 3 578 word SERIAL_IN3 8 Input In 4 579 word SERIAL_IN4 9 Input In 5 580 word SERIAL_I...

Страница 69: ...S Ethernet 12 1 FIELDBUS Euromap66 13 1 FIELDBUS ETH3 14 1 FIELDBUS ETH2 Ethercat 15 1 FIELDBUS ETH1 Ethernet IP Table of hardware configuration codes 1 190 xd R Hardware configuration codes bit 0 1 COOL OUTPUT absent 1 1 COOL OUTPUT relay 2 1 COOL OUTPUT logic 3 1 COOL OUTPUT continuous 0 20mA 0 10V 4 1 COOL OUTPUT triac 250Vac 1A 5 6 GFW M no power 7 1 GFW M 40A 8 1 GFW M 60A 9 1 GFW M 100A 10 1...

Страница 70: ... of state OUT 2 3 Repetition of state OUT 3 4 State key 5 Repetition of state OUT 5 6 Repetition of state OUT 6 7 Repetition of state OUT 7 8 Repetition of state OUT 8 9 Repetition of state OUT 9 10 Repetition of state OUT 10 16 LED flashing if active Table of OUT LED functions 623 Ld 6 R W Function of LED O2 2 624 Ld 7 R W Function of LED O3 3 625 Ld 8 R W Function of LED Button 4 120 R Manufact ...

Страница 71: ...shing HB alarm or POWER_FAIL in zone x All LEDs flashing rapidly ROTATION123 alarm only for threephase configuration All LEDs flashing rapidly except LED DI1 jumper configuration not provided All LEDs flashing rapidly except LED DI2 30 _UNBALANCED_ERROR alarm only for threephase configuration All LEDs flashing rapidly except LED O1 SHORT_CIRCUIT_CURRENT alarm only for threephase configuration All ...

Страница 72: ...ate of the RN and BUT LEDs is steadily on the LEDs switch off after 2 3 seconds to indicate switching to ready state Example To activate calibration of the HB alarm keep the key pressed for 3 seconds release the key and then press it again for another 3 seconds LED RN green flashing LED BUT yellow off Key pressed 3 sec Key pressed 3 sec Key pressed 3 sec Key pressed 1 sec Key pressed 1 sec Normal ...

Страница 73: ...ALOG INPUT 24 flt R W low pass digital filter for input signal 179 fld R W Digital filter on oscillations of input signal 86 S 00 R W Engineering value attributed to Point 0 minimum value of input scale 87 S 01 R W Engineering value attributed to Point 1 0 470 P V R Read of process variable PV engineering value 85 Err R Self diagnosis error code for main input 573 tP A R W analog input 574 LS A R ...

Страница 74: ...101 S 15 R W Engineering value attributed to Point 15 102 S 16 R W Engineering value attributed to Point 16 103 S 17 R W Engineering value attributed to Point 17 104 S 18 R W Engineering value attributed to Point 18 105 S 19 R W Engineering value attributed to Point 19 106 S 20 R W Engineering value attributed to Point 20 107 S 21 R W Engineering value attributed to Point 21 108 S 22 R W Engineeri...

Страница 75: ...ases 1 2 and 3 468 I 1oN R CT input value with output on phase 1 498 I 2oN R CT input value with output on phase 2 499 I 3oN R CT input value with output on phase 3 754 Ld A t R Current on 3 phase load 709 I tAP R Peak ammeter input during phase softstart ramp 716 CoS F R Power factor in hundredths 753 Ld A R Current on load VALUE OF LOAD VOLTAGE 751 LD U R Voltage on load 752 LD U T R Voltage on ...

Страница 76: ...AD 720 LD P T R Power on 3 phase load 749 LD I R Impedance on load 719 LD P R Power on load 750 LD I T R Impedance on 3 phase load With 3 phase load With 3 phase load With 3 phase load With 3 phase load 455 L t 3 R Minimum limit of TV voltmeter input scale phase 3 With 3 phase load 418 k t 3 R Maximum limit of CT voltmeter input scale phase 3 With 3 phase load 454 L t 2 R Minimum limit of TV voltm...

Страница 77: ...nosis of auxiliary input 4 552 Er 5 R Error code for self diagnosis of auxiliary input 5 556 LS 3 R W Minimum limit of auxiliary input scale 3 557 LS 4 R W Minimum limit of auxiliary input scale 4 558 LS 5 R W Minimum limit of auxiliary input scale 5 404 LS 2 R W Minimum limit auxiliary input scale AUXILIARYANALOG INPUTS LIN TC 194 AI 2 R W Select type of auxiliary input sensor 2 181 tp 2 R W Defi...

Страница 78: ...1 t R W Alarm type 1 407 A2 t R W Alarm type 2 408 54 A3 t R W Alarm type 3 409 A4 t R W Alarm type 4 46 bit AL1 direct inverse R W 47 bit AL1 absolute relative R W 48 bit AL1 normal symmetrical R W 49 bit AL1 disabled at switch on R W 50 bit AL1 with memory R W DIGITAL INPUTS 140 diG R W Function of digital input 618 diG 2 R W Function of digital input 2 68 bit STATE OF DIGITAL INPUT 1 OFF Digita...

Страница 79: ...LARM 4 OFF Alarm off ON Alarm on R 318 R States of alarm ALSTATE IRQ 79 bit Reset alarm latch R W LBA ALARM Loop Break Alarm 195 AL n R W Select number of enabled alarms 44 Lb t R W Delay time for LBA alarm activation 119 Lb p R W Limit of supplied power in presence of LBA alarm 8 bit STATE OF LBA ALARM OFF LBA off ON LBA alarm on R 81 bit Reset LBA alarm R W 25 20 28 142 Lo L R W Lowest settable ...

Страница 80: ...on with IR lamp current at 15 conduction 768 Ir tA 5 R W HB Calibration with IR lamp current at 10 conduction 769 Ir tA 6 R W HB Calibration with IR lamp only in mode PA current at 5 conduction 112 bit Calibration HB alarm setpoint OFF Calibration not enabled ON Calibration enabled R W 445 Ir t 0 R W HB Calibration with IR lamp voltage at 100 conduction 446 Ir t 1 R W HB Calibration with IR lamp v...

Страница 81: ...obe Sbr Err Only for main input 228 fa p R W Fault action power supplied in condition of broken probe 9 bit STATE OF INPUT IN SBR OFF ON Input in SBR R 85 Err R Self diagnosis error code for main input 26 bit STATE OF HB ALARM or POWER_FAULT OFF Alarm off ON Alarm on R 76 bit State of HB alarm phase 1TA OFF Alarm off ON Alarm on R 77 bit State of HB alarm phase 2TA OFF Alarm off ON Alarm on R 78 b...

Страница 82: ...n R 103 bit State of alarm NO_CURRENT phase 2 OFF Alarm off ON Alarm on R 104 bit State of alarm NO_CURRENT phase 3 OFF Alarm off ON Alarm on R 105 bit Reset SSR_SHORT NO_ VOLTAGE NO_CUR RENT alarms R W 97 bit State of alarm SSR_SHORT phase 2 OFF Alarm off ON Alarm on R 96 bit State of alarm SSR_SHORT phase 1 OFF Alarm off ON Alarm on R With 3 phase load With 3 phase load With 3 phase load With 3 ...

Страница 83: ... 614 ovt 8 R W Allocation of physical output OUT 8 12 bit STATE rL 1 OFF Signal off ON Signal on R 13 bit STATE rL 2 OFF Signal off ON Signal on R 14 bit STATE rL 3 OFF Signal off ON Signal on R 15 bit STATE rL 4 OFF Signal off ON Signal on R 16 bit STATE rL 5 OFF Signal off ON Signal on R 17 bit STATE rL 6 OFF Signal off ON Signal on R 82 bit State of output OUT1 OFF Output off ON Output on R 83 ...

Страница 84: ...setpoint R W 305 R W State STATUS_W SETPOINT CONTROL 234 22 g sp R W Set Gradient 259 g s2 R W Set Gradient for SP2 265 xot R W Select special functions 191 hd 1 R W Enable multiset instrument control via serial 230 482 SP 1 R W Setpoint 1 231 483 SP 2 R W Setpoint 2 140 diG R W Digital input function 618 diG 2 R W Digital input function 2 75 bit SELECT SP1 SP2 OFF Select SP1 ON Select SP2 R W 305...

Страница 85: ...e time OUT 1 Heat 159 t 2 R W Cycle time OUT 2 Cool 2 132 471 0v p R Value control outputs Heat Cool 39 484 c sp R W Cooling setpoint relative to heating setpoint 78 rst R W Manual reset value added to PID input 516 p rs R W Reset power value added directly to PID output 79 a rs R W Antireset limits integral PID action 80 ffd R W Feedforward value added to PID output after processing 42 146 h p x ...

Страница 86: ...oltage 18 136 249 SP r R W Remote setpoint SET Gradient for power correction HOLD FUNCTION MANUAL POWER CORRECTION AUTOTUNING 31 s tv R W Enable selftuning autotuning softstart 140 diG R W Digital input function 618 diG 2 R W Digital input function 2 29 bit AUTOTUNING OFF Stop Autotuning ON Start Autotuning R W 305 R W State STATUS_W 92 bit DIGITAL INPUT STATE 2 OFF Digital input 2 off ON Digital ...

Страница 87: ...tuning softstart 147 SOF R W Softstart time 63 bit SOFTSTART STATE OFF Softstart off ON Softstart on R 140 diG R W Digital input function 618 diG 2 R W Digital input function 2 11 bit SOFTWARE ON OFF OFF On software ON Off software R W 305 R W State STATUS_W SOFTWARE SHUTDOWN 68 bit DIGITAL INPUT STATE 1 OFF Digital input 1 off ON Digital input 1 on R 92 bit DIGITAL INPUT STATE 2 OFF Digital input...

Страница 88: ...nction 147 SOF R W Softstart time 63 bit STATE OF SOFTSTART OFF Softstart in Stop ON Softstart in Start R HEATING OUTPUT fast cycle 160 rL 1 R W Allocation of reference signal 163 rL 2 R W Allocation of reference signal TRIGGER MODES 703 Xd 5 R W Enable trigger modes 707 Fv TA R W Maximum limit of RMS current at normal operation 630 PS XI R W Maximum phase of phase softstart ramp SOFTSTART 705 PS ...

Страница 89: ...nce 113 bit Calibration of selected feedback reference OFF Calibration non enabled ON Calibration enabled R W HEURISTIC power control 681 682 hd 4 683 I XET 191 224 225 628 s LI R W Control LEDs and digital inputs from serial s 0v R W Control outputs from serial s In R W Control inputs from serial hd 1 R W Enable multiset instrument control via serial R W Maximum current for heterogeneous power co...

Страница 90: ...diagnosis error code for auxiliary input 2 85 Err R Self diagnosis error code for main input 190 xd R Hardware configuration codes 121 R Device ID GFW 120 R Manufact Trade Mark Gefran 346 R State of jumper 693 697 UPd F R Fieldbus software version 695 Cod F R Fieldbus node 696 bAU F R Fieldbus baudrate 550 Er 3 R Self diagnosis error code for auxiliary input 3 551 Er 4 R Self diagnosis error code ...

Страница 91: ...91 80963B_MSW_GFW_11 2012_ENG 469 R State 1 STATUS1 632 R State 2 STATUS2 633 R State 3 STATUS3 634 R State 4 STATUS4 467 R State STATUS 702 R Voltage status ...

Страница 92: ...change decreases the figure value under the cursor Left Comes back to top menu During a parameter change moves the cursor verso rightwards Right Enters the submenu or the selected parameter During a parameter change moves the cursor verso rightwards Leds meaning LEDs Colour Led meaning BRK Yellow Led is on when GFW is OFF software CNT Yellow Led is on when GFW is in manual operating EN Green Led i...

Страница 93: ... the minimum and maximum default values of parameter These values are displayed in order by pressing key Binary parameter displays the parameter state ON OFF AUTO MAN Error signals and conditions Out of range you are trying to enter a value outside the min and max limits First Level First Level Second Level 01 STATUS 02 INFO 03 COMMS 04 INPUTS 05 ALARMS 04 01 STATUS 04 02 ANALOG 04 03 MAIN 04 04 A...

Страница 94: ...s to change mode the cursor on number corresponding to unit is activated Use keys and to move cursor on all the numbers included the non signifiant zeroes which are not normally displayed With keys and the number under cursor is increased or decreased Press E to confirm the change or ESC to cancel it Scan parameters 01 01 ADDR 10 751 Ld V load voltage 257 9 V 01 20 ADDR 10 252 Manual Power 29 0 01...

Страница 95: ...GEFRAN spa via Sebina 74 25050 Provaglio d Iseo BS Italy Tel 39 0309888 1 Fax 39 0309839063 info gefran com http www gefran com ...

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