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Guideline Values for Maintenance Intervals

Applications

Maintenance intervals
(guideline values)

Media at temperatures of
60 °C to 130 °C
(140 °F to 266 °F)

approx. every 3 months

Media at temperatures of
< 60 °C
(< 140 °F)

approx. every 12 months

9.4

Prior to removal

Requirement:

•

Make sure that during maintenance and servicing work no process is in
operation in the area concerned.

Carry out the following steps:

1.

Drain all pipe system elements that lead to the valve and, if necessary, clean
or rinse them.

2.

Disconnect the power supply.

3.

Block control air if it is not required for removal.

4.

Take the valve out of the pipe section, with all housings and housing
connections if possible.

®

Done

9.5

Disassembling the Valve

Maintenance

Prior to removal

430BAL008565EN_1

30

21.03.2022

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Содержание VARIVENT TSVN

Страница 1: ...Hygienic valves GEA VARIVENT Sampling valve type TSVN and TSVN Operating instruction Translation from the original language 430BAL008565EN_1 ...

Страница 2: ...rotected by copyright All rights reserved The document may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designations VARIVENT and T VIS are protected trademarks of GEA Tuchenhagen GmbH 430BAL008565EN_1 2 21 03 2022 ...

Страница 3: ...ication of personnel 12 2 7 Safety equipment 13 2 7 1 Signs 13 3 Transport and storage 15 3 1 Scope of supply 15 3 2 Transport 15 3 3 Storage conditions 15 4 Technical data 16 4 1 Type plate 16 4 2 Technical data 16 4 3 Resistance and permitted operating temperature of the sealing materials 17 4 4 Pipe ends R 19 4 5 Lubricants 19 5 Description 20 5 1 Design of the valve 20 6 Assembly and installat...

Страница 4: ... Installation 37 9 7 1 O Ring on the valve disk 37 9 7 2 Fitting the piston 37 9 7 3 Fitting position 37 10 Alarms 38 10 1 Malfunctions and remedies 38 11 Decommissioning 39 11 1 Safety precautions 39 11 2 Disposal 39 11 2 1 General notes 39 12 Appendix 40 12 1 Lists 40 12 2 Abbreviations and terms 40 13 Spare parts list Sampling valve TSVN 42 14 Dimension sheet VARINLINE Sampling valve type TSVN ...

Страница 5: ... the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in these Operating Instructions show the product in a simplified form The actual design of the product can differ from the illustration For detailed views and dimensions of the product please refer to the ...

Страница 6: ...in serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of instructions 1 First step in a sequence of operations 2 Second step in a sequence of operations Result of the previous operation The operation is complete the goal has been achieved Hint Further usef...

Страница 7: ...ration of Conformity in accordance with the EC Machinery Directive 2006 42 EC General Information EU Declaration of Conformity in accordance with the EC Machinery Directive 2006 42 EC 430BAL008565EN_1 21 03 2022 7 ...

Страница 8: ... declaration will become invalid if any alterations are made to the machine which have not been agreed with us We also declare that the relevant technical documentation for this machine has been prepared in accordance with Annex VII Part A and agree to submit the documentation on justified request of national authorities on a data carrier Person authorised for compilation and handover of technical...

Страница 9: ... machine directive 2006 42 EU The nominal diameters smaller than DN 25 are subject to article 4 paragraph 3 of the Pressure Equipment Directive which specifies sound engineering practice Nominal diameters IPS 4 DN 125 valid for the fluid group II In the event of any deviations GEA Tuchenhagen GmbH will supply a specific Declaration of Conformity 2 2 Operator s Duty of Care The operating company of...

Страница 10: ...t Carry out regular checks This way you can ensure that these measures are actually observed 2 3 Subsequent changes You should never make any technical modifications to the valve Otherwise you will have to undergo a new conformity process in accordance with the EC Machinery Directive on your own In general only original spare parts supplied by GEA Aseptomag AG should be fitted This ensures the rel...

Страница 11: ...evices at regular intervals All guards and hoods must be fitted as intended The installation location of the component must always be properly ventilated Structural changes to the component are not permitted Report any changes to the component immediately to the person in charge Always keep danger zones clear Do not leave any objects in the danger zone Only allow persons to enter the danger zone w...

Страница 12: ...el working on the component must be trained Operating and maintenance personnel must have the necessary qualification to carry out their tasks be instructed with regard to possible dangers know and observe the safety instructions given in the documentation Only allow qualified electricians to carry out work on the electrical equipment or have a qualified electrician supervise the work Only allow s...

Страница 13: ...mergency Lines of authority and responsibilities with respect to the task Maintenance personnel Appropriate training and a sound knowledge of the structure and functionality of the component Sound knowledge in the following areas Mechanical equipment Electrical equipment Pneumatic system Authorization with regard to safety engineering standards to carry out the following tasks Setting devices into...

Страница 14: ...Signs on the valve Sign Meaning Fig 1 General hazard warning Fig 2 Warning crushing Fig 3 Explosion hazarded zones warning Safety 430BAL008565EN_1 14 21 03 2022 ...

Страница 15: ... weight of the valve into account and the position of the point of gravity Under no circumstances should anyone stand under a suspended load Take care when transporting the valve Do not grip sensitive parts of the unit to lift or push the unit or to support yourself Avoid putting the unit down with a jerk 3 3 Storage conditions The valves valve inserts or spare parts should be stored in a dry plac...

Страница 16: ...essure bar psi min 6 0 87 max 8 0 116 Product pressure bar psi max 10 0 145 4 2 Technical data Refer to the following tables for the key technical data of the valve Technical data valve Designation Description Size DN 32 25 DN 50 40 Material of product contact parts Stainless steel 1 4404 Max temperature PTFE O ring 7 material no 930 464 150 C when flaming Fitting position Suspended Technical data...

Страница 17: ...lity class 3 ideally oil free max 1 mg oil for 1 m3 air 4 3 Resistance and permitted operating temperature of the sealing materials The resistance and permitted operating temperature of the sealing materials depend on the type and temperature of the medium conveyed The exposure time can adversely affect the service life of the seals The sealing materials comply with the regulations of FDA 21 CFR 1...

Страница 18: ... 176 F Steam up to 135 C 275 F o o Steam approx 30 min up to 150 C 320 F o Fuels hydrocarbons Product with a fat content of max 35 Product with a fat content of more than 35 Oils Depending on the installation conditions Table sealing materials temperature resistance Sealing materials General temperature resistance EPDM 40 135 C 40 275 F FKM 10 200 C 14 392 F HNBR 25 140 C 13 284 F PTFE 200 260 C 3...

Страница 19: ...s R Dimensions for tubes in DN Size TSVN TSVU Pipe ends R Dimensions Size 50 40 19x1 5 DN15 35 25 13x1 5 DN10 4 5 Lubricants Lubricants Designation Material no Rivolta F L G MD 2 413 071 PARALIQ GTE 703 413 064 Technical data Pipe ends R 430BAL008565EN_1 21 03 2022 19 ...

Страница 20: ...ign of the valve Fig 6 Main components on the valve Key No Designation 1 Seal ring 2 Seal disk 8 Sampling housing 9 Sampling lantern 15 Valve disk 16 Piston rod Description Design of the valve 430BAL008565EN_1 20 21 03 2022 ...

Страница 21: ... Piston 18 Spring cage cover 19 Compression spring 20 Handwheel 21 Contact disk 26 Screw in plug connection 27 Lock washer 28 30 Hinged clamp 35 Vent screw A Housing C Hinged clamps Description 430BAL008565EN_1 21 03 2022 21 ...

Страница 22: ...inst inadvertently being switched on 6 2 Notes on installation The installation position of the valve is vertically suspended Care must be taken to ensure that the valve housing and the pipe system can drain properly To prevent damage make sure that the valve is installed in the pipe system free of tension and no foreign materials e g tools bolts lubricants are left in the system 6 3 Valve with De...

Страница 23: ...he housing before welding Carry out the following steps 1 Release the spring tension 2 Remove the valve insert see chapter Section 9 5 Page 30 3 Weld the housing without sealing rings into position ensuring that the connection is free of stress 4 Fit the housing into place and tack it 5 To avoid welding distortions always seal the housing before welding 6 Flush the housing with forming gas from th...

Страница 24: ...thod All welding work should only be performed by certified welders or machine operators orbital welders Housing O rings When assembling the valve always replace the housing O rings to ensure that the valve is tight Assembly and installation 430BAL008565EN_1 24 21 03 2022 ...

Страница 25: ...ting into Operation For commissioning the following principles apply Only allow properly qualified staff to set the valve into operation Establish all connections correctly The safety devices for the valve must be complete fully functional and in perfect condition Check the function before starting any work When the valve is switched on the danger zones must be free Remove any liquids that have es...

Страница 26: ...eaning process Sodium hydroxide solution and sodium hydroxide based combination products in concentrations from 0 5 to 2 5 at 75 C 167 F to 80 C 176 F Phosphoric or nitric acid and combination products based thereon in the concentrations of 0 3 to 1 5 at approx 65 C 149 F Example of a cleaning operation in one cleaning step Formic acid and formic acid based combination products at up to 85 C 185 F...

Страница 27: ... excepted from this Passivation is typically performed using nitric acid HNO3 at approx 80 C 176 F at a concentration of 3 and a contact time of 6 to 8 hours The ultimate temperatures chemicals concentrations and contact time to be used must be determined by the plant operator along with its chemical supplier Cleaning and Passivation Passivation 430BAL008565EN_1 21 03 2022 27 ...

Страница 28: ... to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carry out maintenance work When replacing parts only use approved fully functional load lifting devices and lifting accessories which are suitable for the intended purpose Before setting the unit back int...

Страница 29: ...eals and the components must be checked for leakage and proper function Carry out the following steps 1 Regularly check Stem seal between upper housing and lantern O rings between the valve housings Inspection has been carried out 9 3 Maintenance intervals To ensure the highest operational reliability of the valves all wearing parts should be replaced at longer intervals The actual maintenance int...

Страница 30: ...uring maintenance and servicing work no process is in operation in the area concerned Carry out the following steps 1 Drain all pipe system elements that lead to the valve and if necessary clean or rinse them 2 Disconnect the power supply 3 Block control air if it is not required for removal 4 Take the valve out of the pipe section with all housings and housing connections if possible Done 9 5 Dis...

Страница 31: ...he valve Fig 7 Carry out the following steps 1 Hold the valve 2 Remove the clamps C 3 Take the valve out of the pipe Done 9 5 2 Removing the valve disk Maintenance Disassembling the Valve 430BAL008565EN_1 21 03 2022 31 ...

Страница 32: ...is raised 2 Remove the hinged clamp 28 between housing 8 and lantern 9 3 Withdraw the valve insert from the housing 8 4 Pull off the square ring 10 5 Take out the contact disk 21 6 Pull the valve disk 15 with bearing 2 sealing disk 3 sealing ring 1 and O ring 5 out of the lantern 9 Valve disk has been removed Maintenance Disassembling the Valve 430BAL008565EN_1 32 21 03 2022 ...

Страница 33: ...off the square ring 10 5 Take out the bearing 2 and the contact disk 21 6 Lever out the lock washer 6 7 Strike the valve disk shaft 15 gently against the worktop to release the disk 4 from the housing and remove it 8 Remove the O ring 1 from the groove using a scriber and pull it off over the valve disk 15 9 Pull the valve disk 15 out of the lantern 9 Valve disk has been removed 9 5 3 Removing the...

Страница 34: ...ial no 222 601 51 3 Pull off the circlip 27 4 Use the assembly tool A material no 222 601 51 to relieve the tension on the compression spring 19 and remove the assembly tool 5 Pull the piston 17 off the piston rod 16 and take all the remaining parts out of the handwheel Handwheel has been removed 9 5 3 2 Valve TSVU Fig 11 Removing the handwheel valve TSVU Carry out the following steps 1 Unscrew th...

Страница 35: ...disk Carry out the following steps 1 Disassemble the valve see Section 9 5 Page 30 2 Carefully clean the individual parts Done Hint Observe the safety data sheets supplied by the detergent manufacturers Only use detergents which are non abrasive and not aggressive towards stainless steel 9 6 2 Replacing seals Replace defective seals to ensure the tightness of the valve Always use genuine spare par...

Страница 36: ...om GEA Tuchenhagen under mat no 413 064 and Rivolta F L G MD 2 can be ordered under mat no 413 071 from GEA Tuchenhagen Using other types of grease can result in malfunctions or in premature seal failure The warranty will also become null and void A Manufacturer s Declaration for these products can be obtained from GEA Tuchenhagen if required A thin film of grease is required on the seals to ensur...

Страница 37: ...g for the valve disk 7 without applying any grease Done 9 7 2 Fitting the piston Fig 12 Fitting the piston Carry out the following steps 1 Fit the piston 17 so that the recess points towards the lock washer 27 Done 9 7 3 Fitting position The valve must be installed in vertically suspended position This is the only position in which the valve housing can reliably drain Maintenance Installation 430B...

Страница 38: ...edied by qualified staff who must observe the safety precautions Malfunction Cause Remedy Valve does not close Dirt foreign material between valve seat and valve disk Clean valve housing and valve seat Leakage in the area of the valve housing Housing O rings defective Removing the valve Replace the housing O rings Alarms Malfunctions and remedies 430BAL008565EN_1 38 21 03 2022 ...

Страница 39: ... the storage conditions see Section 3 3 Page 15 11 2 Disposal 11 2 1 General notes Dispose of the component in an environmentally safe manner Observe the statutory waste disposal regulations applicable at the place of installation The component consists of the following materials Metals Synthetic materials Electronic parts Lubricants containing oil and grease Separate the different materials and d...

Страница 40: ...dization EN European Standard EPDM Material designation Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629 Fluorine rubber h Unit of measurement of time hour HNBR Material designation Short designation according to DIN ISO 1629 Hydrogenated Acrylonitr...

Страница 41: ...FE Polytetrafluoroethylene SET UP Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages SW Indicates the size of spanners width across flats T VIS Tuchenhagen Valve Information System V AC Volt alternating current V DC Volt direct current W Unit of measurement of power Watt TIG Welding method Tungs...

Страница 42: ...13 Spare parts list Sampling valve TSVN Fig 13 Spare parts list Sampling valve TSVN 430BAL008565EN_1 42 21 03 2022 ...

Страница 43: ...7 229 332 07 229 332 07 19 Compression spring 1 4310 931 258 931 258 931 258 931 258 20 Handwheel PPH 4150 229 332 08 229 332 08 229 332 08 229 332 08 21 Contact disk 1 4301 229 336 01 229 336 01 229 336 01 229 336 01 22 O ring NBR 930 052 930 052 930 052 930 052 23 O ring NBR 930 605 930 605 930 605 930 605 24 Quad ring NBR 930 466 930 466 930 466 930 466 26 Screw in plug connection G 1 8 6 4 Ms ...

Страница 44: ...221 102 66 4 IPS 1 4404 221 102 67 221 102 67 6 IPS 1 4404 221 102 22 221 102 22 B Blanking plate 1 4404 221 144 01 221 144 01 221 144 02 221 144 02 C Hinged clamp 1 4401 701 074 701 074 701 075 701 075 Hexagon nut 1 4305 912 035 912 035 912 035 912 035 D O ring EPDM 930 309 930 309 930 144 930 144 FKM 930 168 930 168 930 171 930 171 S Feedback See spare parts list 221ELI002735 Spare parts list Sa...

Страница 45: ...14 Dimension sheet VARINLINE Sampling valve type TSVN Fig 14 Dimension sheet VARINLINE Sampling valve type TSVN 430BAL008565EN_1 21 03 2022 45 ...

Страница 46: ...3 5 1 65 19 x 1 5 125 0 210 0 223 0 60 8 4 4 OD 3 N 76 2 1 65 19 x 1 5 125 0 216 5 229 5 60 8 4 6 OD 4 N 101 6 2 11 19 x 1 5 125 0 228 8 241 8 60 8 5 1 OD 6 N 152 4 2 77 19 x 1 5 150 0 258 0 272 0 60 8 10 5 IPS 2 N 60 3 2 00 19 x 1 5 114 3 208 5 221 5 60 8 4 4 IPS 3 N 88 9 2 30 19 x 1 5 152 4 222 5 235 5 60 8 5 0 IPS 4 N 114 3 2 30 19 x 1 5 152 4 235 0 248 0 60 8 6 0 IPS 6 N 168 3 2 77 19 x 1 5 15...

Страница 47: ...Dimension sheet VARINLINE Sampling valve type TSVN 430BAL008565EN_1 21 03 2022 47 ...

Страница 48: ......

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