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– 23 –

Air

fl

 ow

OUTDOOR

GRILLE

FRESH

OUTDOOR

AIR

FRESH

OUTDOOR

AIR

HOT

EXHAUST

AIR

OUTDOOR

WALL

WALL

CASE

RUBBER SEAL PRESSED

TIGHTLY AGAINST METAL

BRACKETS

OUTDOOR

GRILLE

OUTDOOR

WALL

WALL

CASE

RUBBER SEAL NOT

PRESSED AGAINST

METAL BRACKETS

Proper Outdoor Coil Air

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 ow

When properly installed in the correct wall case, the rubber seals on the inside of the outdoor grille should 

fi

 t tightly against the metal brackets on the outdoor coil. This will prevent condenser hot exhaust air from 

being recirculated through the coil, and will allow fresh outdoor air to enter from each of the rear sides of 
the outdoor grille. The outdoor fan motor and grille work together to provide proper air

fl

 ow. The fan motor 

draws air in through each side of the outdoor grille, and the air is then blown out through the condenser 
coil, and discharged to the outside. When sliding the chassis back into the case, it is very important to slide 
the chassis all the way into the case for proper air

fl

 ow. It is also important to have the proper outdoor grille 

installed on the case. 

Improper Outdoor Coil Air

fl

 ow 

(Recirculating Hot Exhaust Air)

When improperly installed, the rubber seals on the inside of the outdoor grille do not 

fi

 t against the metal 

brackets on the outdoor coil. This allows hot outdoor coil exhaust air to recirculate across the compressor 
and outdoor coil. When this condition occurs, the compressor overheats and eventually cycles off on the 
compressor overload protector (compressor shuts off).  After the compressor cools, it  restarts and the cycle 
repeats itself. If this installation problem is not corrected, damage to the compressor can occur.

Содержание Zoneline 6100 Series

Страница 1: ...GE Appliances General Electric Company Louisville Kentucky 40225 31 9202 6100 Series GE Appliances Technical Service Guide September 2010 Zoneline Air Conditioners...

Страница 2: ...ssure of approximately 525 psi and a low side pressure of approximately 250 psi IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing an adequate...

Страница 3: ...52 Improper Outdoor Coil Airflow Recirculating Hot Exhaust Air 23 Indoor Fan Motor 47 Louvers 37 Nomenclature 4 Outdoor Fan Motor 50 Power Connection 16 Power Connection Kits 19 Proper Outdoor Coil A...

Страница 4: ...12000 BTU hr 15 15000 BTU hr Zoneline Packaged Terminal Chassis Chassis Series 61 Heat Pump Unit Type H Cooling w Heat Pump and Electric Resistance Heat AZ 61 H 07 D A B M 1 Special Features B Standar...

Страница 5: ...tection AZ61 H07 DAC AZ61 H09 DAC AZ61 H12 DAC AZ61 H15 DAC AZ61 H07 EAC AZ61 H09 EAC AZ61 H12 EAC AZ61 H15 EAC 7K AZ61 H07 DAB AZ61 H07 DAC AZ61 H07 DAD AZ61 H07 EAB AZ61 H07 EAC AZ61 H07 EAD 9K AZ61...

Страница 6: ...rost system Reverse cycle Electric resistance heat lock out Standard Freeze Sentinel Standard Heat sentinel Standard Up front interchangeable air filters Standard Easy clean air discharge area Standar...

Страница 7: ...55 645 630 850 835 1 245 1 235 Heating Amperes 2 2 2 4 3 1 3 3 4 1 4 5 5 8 6 3 Weight Net Ship 94 1 107 1 101 4 114 4 102 1 115 1 100 8 113 8 Sound Transmission Class STC 29 29 29 29 265V Models AZ61H...

Страница 8: ...The operating sound level is lower when the outdoor fan can operate in low speed yet there are situations where it must operate in high speed The unit changes the fan speed automatically Indoor Fan Sp...

Страница 9: ...ing heating operation It also eliminates the need of changing the fan cycle switch seasonally SmartFan settings are selected using the auxiliary control panel Compressor Random Restart In the event of...

Страница 10: ...roduced if the room has an exhaust fan An open vent door brings unconditioned outdoor air into the room increasing heating and cooling costs Positive vent door closure prevents accidental opening and...

Страница 11: ...astened TEMPERATURE DIFFERENTIAL HEATING Unit must operate for one hour in reverse cycle heating prior to measuring air temperatures Following are normal limits Run Capacitor Check 1 Replace unit run...

Страница 12: ...ermostat at prior to measuring air temperatures 7000 BTU 9000 BTU Continued next page 02 5 7 92 7 92 7 0 76 9 3 5 7 03 1 9 3 5 7 03 287 0 1 0 5 7 03 21 16 5 1 22 1 855 17 0 1 0 5 7 03 287 225 2 1 5 9...

Страница 13: ...55 x 17 72 1 106 x 055 x 6 69 1 AZ61H15DAB MEI 33 oz 106 x 055 x 15 75 2 106 x 055 x 13 78 2 106 x 063 x 19 69 2 AZ61H15DAC MEI 31 OZ 106 x 055 x 15 75 2 106 x 055 x 5 91 1 106 x 055 x 12 99 1 106 x 0...

Страница 14: ...e desired temperature thermostat set point too quickly The result can lead to compressor short cycling or a room with excessive moisture humidity unit does not run long enough to provide good dehumidi...

Страница 15: ...0 100 0 Area To Be Cooled Square Feet A B C O c c u p i e d S p a c e A b o v e C e i l i n g Insulated Ceiling Under Attic Non Insulated Ceiling Under Attic 5000 6000 4000 5000 6000 8500 8500 11000 1...

Страница 16: ...nclude electric heater and fan motor current draw Not approved for use on 7000 BTU models Electric heat amps include electric heater and fan motor current draw Permanent or direct wired installation o...

Страница 17: ...se is not used order the following required kit for 265 volt direct connection Note Order Kit RAK4002CW to enable a quick disconnect inside the junction box Branch Circuit and Unit Amperage Rating Pow...

Страница 18: ...4 Min circuit amps 15 20 30 Recommended protective device 15 Amp time delay fuse or breaker 20 Amp time delay fuse or breaker 30 Amp time delay fuse or breaker 265 Volt Direct Connection Kit RAK5157...

Страница 19: ...ranch circuits Power Connector Plug 15 AMP 230 208 VAC 2 40 2 32 KW Heat RAK3153A The L1 side of the line is connected to terminal 3 and L2 is connected to terminal 7 The ground wire is connected to t...

Страница 20: ...The ground wire is connected to terminal 5 There are jumper wires between terminals 1 and 2 2 and 6 and 4 to 9 1 TERM KEY LATCH TERMINAL END VIEW BOTTOM RAK3303 L2 L1 G Heater Circuit Schematic 30 AMP...

Страница 21: ...minal 8 The ground wire is connected to terminal 5 There are jumper wires between terminals 1 and 2 and 2 and 4 1 TERM KEY LATCH TERMINAL END VIEW BOTTOM RAK5202 L2 L1 G Heater Circuit Schematic 20 Am...

Страница 22: ...mp 265 VAC 4 8 KW Heat RAK5302 When the relay contacts close the circuits to the 1 KW 2 4 KW and 1 4 KW heaters are completed from L1 through the jumper wires between terminals 1 and 2 2 and 4 6 and 9...

Страница 23: ...through each side of the outdoor grille and the air is then blown out through the condenser coil and discharged to the outside When sliding the chassis back into the case it is very important to slide...

Страница 24: ...ss to set the air conditioner to run for 8 hours before it automatically returns to the previous setting When in the cooling mode and the sleep timer is set the set temperature will automatically incr...

Страница 25: ...ant presence in the room and control the unit accordingly If no one is in the room the device signals the air conditioner to turn off Remote Thermostat The unit can be controlled by an externally moun...

Страница 26: ...ically turn on Connecting the Zoneline to a CDC system does not eliminate the ability to connect the unit to a remote thermostat Once the circuit is opened and control of the unit is removed from the...

Страница 27: ...ess MODE again The HEAT LEDlight on the main control will be lit Press the down arrow to set the indoor fan to cycle on off when the unit is heating or cooling Press the up arrow to set the indoor fan...

Страница 28: ...event plumbing damage by turning the heater and indoor fan ON at 41 F and OFF at 46 F When Heat Sentinel is activated it automatically provides cooling without user interface This helps to prevent an...

Страница 29: ...MODE 7 MODELS Indoor Fan Speed HIGH Duct LOW Duct HIGH Normal LOW Normal Cooling Fan Only Cooling Fan Only Cooling Fan Only Cooling Fan Only 41 07K AZ41E07DAB AZ41E07DAC AZ41E07EAB AZ41E07EAC 1100 96...

Страница 30: ...y Press the up or down arrow keys to set this switch to OFF or ON This is shown in the second digit of the display Press AUX SET to confirm your selection and exit AUX SET mode External Fan Central De...

Страница 31: ...ermostat See the installation instructions supplied with the remote thermostat and Mode instructions on page 7 IMPORTANT The Zoneline thermostat connections provide 24 V AConly If using a digital elec...

Страница 32: ...t Models The Zoneline 6100 resistance heat units may be connected to a single stage thermostat designed for use with cooling and electric heat systems GE offers 3 thermostats compatible with the 6100...

Страница 33: ...il Control Panel Power Supply Housing Power Cord Connector Room Air Thermistor Outdoor Coil Indoor Fan Motor Outdoor Fan Motor Vent Door Compressor Heater Assembly Front View Reversing Valve Outdoor A...

Страница 34: ...CN101 on Drive Board CN5 BCN108 on Drive Board CN6 BCN109 on Drive Board CN11 Transformer 24 VAC Note Main board connections BCN7 and BCN9 and operation board connections BCN301 and BCN302 are permane...

Страница 35: ...GR Ground T1 L1 FU101 Transformer Primary 250 Volt 4 Amp FU102 15 VDC to Fan Motors 500 VAC 400 VDC FU103 Transformer Secondary 125 Volt 5 Amp FU104 1 KW Heater Fuse 250 Volt 15 Amp FU105 1 4 KW Heate...

Страница 36: ...ness 3 Insert a small jewelers flat blade screwdriver into the fuse link section of the disconnected 3 pin wire connector FU106 Note 230 VAC drive board shown RY102 3 Pin Wire Harness 4 Press down the...

Страница 37: ...ers will be at an angle of 50 off vertical High Wall Mount Applications For units mounted high in the wall the discharge louvers should be at a setting that provides the most horizontal air discharge...

Страница 38: ...nd held in place with a cable wire retainer Note It may be necessary to use a stubby Phillips head screwdriver to remove the 5 Phillips head screws Control Assembly The user controls are located behin...

Страница 39: ...inued next page The control box is located on the right corner of the unit The room cabinet and the right protector plate must be removed to access the control box 3 Turn the control panel over and re...

Страница 40: ...e control box with a strap and a Phillips head screw To access the capacitor it is necessary to remove the control box cover The back of the strap is inserted into a slot in the control box The capaci...

Страница 41: ...ns 5 and 7 and for 24 VAC at pins 1 and 2 With power disconnected check for winding resistances at the following locations CN104 pin 5 to pin 7 is approximately 100 230 208 VAC primary CN104 pin 1 to...

Страница 42: ...of a no heat complaint The triac assembly consists of a triac with a permanently attached heat sink triac cover and housing The triac assembly is attached to the lower right side of the air plenum To...

Страница 43: ...plenum before replacing the 2 Phillips head screws CN104 Pin 1 Pin 2 Drive Board The drive board contains all of the circuits and logic which control the relays for the heater compressor and fan moto...

Страница 44: ...own below before connecting it to the terminal board If the yellow wire is not routed through the current sensor the drive board will limit the amount of current to the heaters resulting in an insuffi...

Страница 45: ...howing thermistor resistance values at various temperatures Thermistor Chart Thermistor Location Room Air Thermistor The indoor air thermistor is located in front of the indoor coil where it detects t...

Страница 46: ...ermistor The outdoor air thermistor is attached to a standoff bracket with a plastic wire tie The bracket is attached to the right rear corner of the basepan with a Phillips head screw The outdoor air...

Страница 47: ...ift the control panel from the 2 top tabs See Control Assembly Position the control panel to the right 4 Remove the Phillips head screw then lift and remove the right protector plate 5 Remove the cont...

Страница 48: ...it from the air plenum Indoor Fan Cover 12 Locate the blower setscrew through the opening in the right side of the blower wheel then loosen the 7 mm setscrew approximately 3 turns 13 Pull and maneuver...

Страница 49: ...Remove but do not disconnect the heater assembly See Heater Assembly Carefully position the heater assembly aside 3 Remove the Phillips head screw from the right blower wheel stop then pull the stop...

Страница 50: ...cles 30 seconds ON 60 seconds OFF a Substitute new motor to the fan connector on the drive board b Fan motor operates replace defective fan motor c Same operation replace drive board 5 Both fans short...

Страница 51: ...hillips head screws that hold the fan bracket to the bottom of the chassis 8 Remove the 4 Phillips head screws from the compressor side of the fan shroud 3 Lift the control panel from the 2 top tabs S...

Страница 52: ...shot thermal fuse is used as a backup in case the auto reset thermal protector fails stuck closed The heater assembly is located inside the air plenum behind the indoor coil The heaters and protectors...

Страница 53: ...ected A dirty filter will cause the heater to throttle down prematurely thus producing insufficient heat output Heater Test With power disconnected and the heater wire harness unplugged check for resi...

Страница 54: ...ow into the compressor is monitored by the main board to determine if the compressor is running or locked If the run signal is sent and a locked condition is detected for 4 seconds the run signal will...

Страница 55: ...valve operates on 230 208 VAC or 265 VAC and is used to switch the direction of refrigerant flow The reversing valve controls the direction of the refrigerant flow When the reversing valve solenoid i...

Страница 56: ...RAK204D15P Sub Base 208 230 Volt with NEMA 6 20R 15 20 Amp Receptacle Power Cord and Chaseway included RAK204D20P Sub Base 208 230 Volt with NEMA 6 20R 15 20 Amp Receptacle Power Cord and Chaseway in...

Страница 57: ...AK601 Duct Extension Insulated 44 long includes Register and Trim Flange RAK602 Register and Trim Flange Included with RAK601 RAK6052 Duct adapter for New Installation or older non GE duct adapter ins...

Страница 58: ...s the board and motor are communicating SLEEP LED indicates Outdoor fan is being checked OPERATION LED indicates Indoor fan being checked Pressing the SLEEP pad toggles between indoor and outdoor fans...

Страница 59: ...tage x 1 4 290 390 vdc No voltage check FU102 for open or replace drive board Check motor resistance black to red in both polarities OL in one direction and 13 15 megohm in the opposite direction Inco...

Страница 60: ...s at thermostat Jump the wires that were on R and G on thermostat If unit runs at terminal board but not at wall wiring problem If unit runs both ways thermostat is defective If not on wall thermostat...

Страница 61: ...61 Schematics and Wiring Diagrams Note Refer to Yellow Universal Connector 6100 Series Typical Wiring Diagram Refer to the mini manual attached to the unit Continued next page...

Страница 62: ...62 6100 Series Typical Schematic Refer to the mini manual attached to the unit Note Refer to Yellow Universal Connector ub No 31 61550 1...

Страница 63: ...e reasonable and necessary maintenance Failure or damage resulting from corrosion due to installation in a coastal environment except for models treated with special factory applied anti corrosion pro...

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