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6

2.

GENERAL INFORMATION

General Information regarding the “PLC” type operators

These operators incorporate a combined Invertor/PLC in one for the driving and control of the gate.

There is no need for any limit switches, proximity switches or motor encoders as the PLC control system utilises

‘Advanced positioning control’, meaning the PLC always knows where the gate position is as it is driving.

The initial commissioning procedure sets this ‘advanced positioning control’ and therefore it is important to follow

the procedure to ensure the correct gate opening distance is set into the memory of the PLC control.

If the commissioning procedure fails, (eg the gate stops are in the wrong position and a incorrect distance is set)
you will need to contact Gate Drive Systems Australia and quote the Parameter 401 number of the invertor unit to
obtain another set up code)

IMPORTANT: The commissioning procedure does not require the cover to be on. However once the gate is
commissioned the cover will need to be fitted and the manual release door closed. This then ensures that the door
safety switch is closed and allows for correct operation.

Whenever the manual release door is opened or the power is taken off the operator, the gate operator will
automatically run slow for the first operation to allow the positioning system to realign itself. After realignment,
the gate will function normally.

As can be seen from the commissioning procedure, the commissioning is as easy as providing an input to the
controller, the operator will do it all for you!

Happy Automating!

3.

W

IRING

R

EQUIREMENTS

240v 10A non earth leakage protected power supply where operator is mounted.

Low voltage cables from operator for access control. (Shielded cable if over 8m runs).

4.

I

NSTALLATION

D

ETAILS

After reading the previous sections in this manual, and having checked for suitable installation, proceed as follows:-

Electrical Cabling

A suitably rated Isolator and 240v power supply should be available near to where the gate operator is to be
mounted.

Conduits and cabling preferably to enter through baseplate 'knockout' hole. The following dimensions will provide
measurements for the positioning of Conduits and the appropriate position for the mounting of the operator,
whether a GDS 450PI or a GDS 630PI.

Mechanical Installation

Ensure gate rolls easily and has been installed in a manner where there is no excessive friction or binding
occurring.

A concrete base approximately 600mm long x 300 wide x 300mm deep should be laid where the gate operator is to
be located.

IMPORTANT ensure there are gate stops firmly installed in the fully open and closed positions.  These stops need
to be engineered and installed such that they will be strong enough to stop the gate should the gate fail to stop at
any time.

Remove the gate operator cover and position mounting plate and operator in the approximate mounting location.

Hold the rack next to the gate bottom rail and locate the operator the correct distance away from the gate rail (finer
adjustment can be made after).

Dynabolt or chemical anchor the bottom mounting plate to the concrete mounting pad using 12 x 100mm fixings.

Unscrew anticlockwise the manual disconnect knurled knob so the drive gear free wheels.

Fix the rack to the gate rail ensuring there is approximately 1mm - 2mm gap between the meshing of the teeth of
the rack and the drive gear (no more).  Move the gate by hand from one end to the other while checking that the
rack is meshing correctly with the drive gear on the operator.  Check also that the rack is centred around the middle
of the teeth on the drive cog

tighten the mounting plate nuts.

Содержание 450P I

Страница 1: ...tallation and Maintenance Manual Sliding Gate Operators Inbuilt Models GDS 450P I 630P I Range Made in Australia from Australian quality imported components MOVITRAC B N14870 A B N 62 059 806 405 Oct 2017 ...

Страница 2: ...between the rack teeth and Pinion wheel Once the rack is fixed move the gate and sight the rack moving over the pinion wheel check that most of the pinion wheel meshes with the rack Make sure rack runs freely over the pinion wheel any tights spots should be corrected by adjusting the rack height Check the operator is firmly bolted down to the concrete pad Ensure stops are installed on the gate for...

Страница 3: ...tomatically fully close During this commissioning the PE beam and Door inputs are not required Once the gate is commissioned gate has fully closed the gate distance is in the memory of the inverter the Door and PE beam inputs need to be connected Give a pulse input to the open terminal and the gate will open note The gate will perform one slow speed operation to confirm the gate opening distance a...

Страница 4: ...ation Details 6 11 Electrical Cabling Mechanical Installation Plan view of installation Operator dimensions Electrical Connections Variable Speed Drive Unit Variable Speed Drive Unit Key Pad Operation Function Factory Setting Parameter Settings Gate Direction Set Up Commissioning 5 Fault Finding 12 13 6 Manual Release 15 7 Maintenance 16 8 Warranty 17 ...

Страница 5: ...y necessary signs to indicate any danger areas and automatic operation of the gate or door The operators are not designed to be used in any hazardous areas or areas subject to flooding etc All electrical connections and wiring must be performed with AS NZS 3000 2007 as the guidelines Or its counterpart for other countries outside of Australia and New Zealand WARNING ELECTRICITY CAN KILL The manufa...

Страница 6: ...ielded cable if over 8m runs 4 INSTALLATION DETAILS After reading the previous sections in this manual and having checked for suitable installation proceed as follows Electrical Cabling A suitably rated Isolator and 240v power supply should be available near to where the gate operator is to be mounted Conduits and cabling preferably to enter through baseplate knockout hole The following dimensions...

Страница 7: ...7 Plan View of Installation Operator Dimensions ...

Страница 8: ... N22 setting see notes that follow Open Initialise Input This input is used to commission the drive and also used to open and close the gate Door input The door input is a safety function due to the operator having a manual release Whenever the door is opened or the cover removed the next operation will be performed at slow speed so the inverter can reconfirm the stop positions This averts the gat...

Страница 9: ...keypad fully clockwise is maximum time 120 seconds No PE auto close meaning the gates will not close even if the PE cell beam is broken and made again No Multi user meaning the auto close time can be overridden by another input to close the gates Mode 3 Manual operation meaning input to open input to close If PE beam is broken while gate is closing the gate will reopen and wait on another input to...

Страница 10: ...tor start up function has been pre set in the factory and should not need altering Parameter Settings Par Nxx Pt 39 Input Status Pt 59 Output Status Pt 80 Fault memory records the previous faults which occurs with the inverter Pt 136 PE stop time 0 5 s N11 Opening speed 3640 rpm N13 Closing speed 3000 rpm N21 When set to formulae and powered off and on will reinitialise the gate N22 Pedestrian ope...

Страница 11: ...ully open onto the open stop The gate will then automatically start closing at slow speed do not interrupt this auto commissioning cycle as it is determining the gate opening distance CAUTION Ensure vehicles and personnel do not get in the way of the moving gate as both the photoelectric cells and door inputs are bypassed during commissioning Once the gate reaches the fully closed position the inv...

Страница 12: ...Understanding what each input does will help to clear or rectify any problem relating to the input To see the status of the inputs proceed to parameter 39 via the keypad refer to section on keypad operation for navigating your way there The various strokes relate to the inputs when the stroke is high it means the input is on and when low the input is off This screen can therefore be used to ascert...

Страница 13: ...ous run did not find the limit at the Correct position 7 flashes Gate fully open and pedestrian input held so gate will not close 8 flashes F 08 speed monitoring fault motor can t get to desired speed Check the following If unit is brand new chances are the inverter has not been commissioned properly Check gate runs free in manual track wheels guides gate alignment Rack fitted correctly and meshin...

Страница 14: ...13 13 14 6 ...

Страница 15: ... very tight If when turning the knurled knob clockwise and It just spins either try spinning it clockwise with more force to release it off of the hexagonal retaining nut or hold the nut with one hand and turn the knurled knob clockwise Once re engaged and the door is closed the inverter will need to re find its limits Give the gate a command to open it will start moving open slowly once open it w...

Страница 16: ...advertently Gate rolls freely when in manual Gate wheels and guide rollers in good condition Gate stops in good condition and not loose Gate rack is tight correct clearances between pinion wheel rack Gate track is not damaged Gate operator mounting bolts right No oil leaks from gearboxes Gearbox mounting bolts nuts tight Inside operator and control box clean Baygon Surface Spray around operator an...

Страница 17: ...stances i If no proof of date of purchase can be produced ii If the product has been used in a manner beyond its design parameters iii If the product is tampered with or repaired by personnel not authorised to do so iv In respect of loss or damage caused by rough treatment v If the product is not used and maintained in accordance with instructions or recommendations listed in this Installation and...

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