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GBC 4064WF 

 

Operation Manual 

 

© 2005 General Binding Corporation  

 

Page 22 

Thermal

or PSA

Film

Mount

Adhesive

Release liner from PSA film

Roll to roll option

Output

Image

 

 
 
 
 

IMAGE

BOARD

RELEASE LINER

 

 
 
 
 

 OUTPUT

ROLL TO ROLL OPTION

THERMAL

FILM

IMAGE

 OUTPUT

THERMAL

FILM

 

 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 33 

Figure 34 

Figure 35 

Tips For Creating a Decal 

 

1.

 

Load the laminator as illustrated in Fig. 33. 

2.

 

The over laminate may be PSA or thermal type. 

3.

 

If using thermal type, pay attention to the Poly-
in/Poly-out rule. 

4.

 

Run a test material prior to running the actual 
image to ensure flat output. 

5.

 

Use minimal brake tension to achieve quality 
output. 

6.

 

Do not web the PSA mount adhesive around the 
lower web idler. 

 

Tips for mounting a Decal 

 

1.

 

Use a leader board to set the pull roller pressure 
prior to mounting the image. (Fig. 34) 

2.

 

The image should not exceed the width of the 
board by more than 1 in. (2.54 cm) per side. 

3.

 

Tack about 1 in. (2.54 cm) of the leading edge 
of the image to the leading edge of the board. 

4.

 

When tacking the leading edge, start in the 
center and work to the sides. 

5.

 

Use a board that exceeds the size of the decal if 
inexperienced in the mounting application. 

 

Note:

 This application can also be performed from 

the front operating position. Reference Fig. 31 for 
Illustration. 

 

 

Tips for Thermal Encapsulation 

 

1.

 

Load the laminator as illustrated in Fig. 35   
Poly-in film is used for illustration purpose. 

2.

 

Refer to section titled “FILM LOADING & 
THREADING” for Poly-out film. 

3.

 

Always use two rolls of film the same width. 

4.

 

Use minimal brake tension to achieve flat 
output. 

5.

 

Increase speed gradually to maintain the 
activating temperature required for the laminate 
you are using. 

6.

 

Length and width of image, ink coverage and 
paper type may effect the temperature and speed 
recommended in the SPEED/ TEMPERATURE 
GUIDE. 

EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500

Содержание GBC 4064WF

Страница 1: ...ing Corporation Page 1 GBC 4064WF INSTALLATION OPERATING MANUAL Part Number 930 132 Rev A ENG Operating Instructions F Mode d Emploi E Instrucciones de Operaci n Part Number 930 132 Rev 10 17 05 EDNor...

Страница 2: ...sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence sous les droits de GBC ou...

Страница 3: ...Chill Idler Chill Idler Storage Area Heated Main Rollers Pull Rollers Pressure Plate Table Idler Main On Off Switch Swing around Control Panel Arm Control Panel Box Nip Pressure Adjustment Electric Sa...

Страница 4: ...JURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or ties away from the front o...

Страница 5: ...e does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 20 fpm 5 5 mpm MAX Maximum Tempe...

Страница 6: ...ping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces 3 The laminator should be po...

Страница 7: ...When pressed to the position turns On the top heater when pressed to the position turns Off the top heater 5 Bottom Roll Display Displays Temperature in o C or o F of the Bottom Heater Both Set Temper...

Страница 8: ...isengage turn the push button clockwise when the emergency condition has been resolved B Nip Roller Shim Dial Fig 1 Item B Four NIP roller Shim dials are available on the laminator One Pair on the fro...

Страница 9: ...ine one on the front one on the rear of the Laminator Media tables incorporate an Idler on the leading edge of the table This is used for Roll to Roll applications during lamination Note The Laminator...

Страница 10: ...ts The conversion from unwind to rewind just requires the release of the brake adjust knob Fig 3E and tightening the rewind adjustment knob Fig 3F Note When using the combo unwind rewind shaft as a re...

Страница 11: ...top front and back and one rewind tube is on the lower back side of laminator Removable Chill Idler Fig 7 Item A The removable chill Idler is used to help smooth out the laminating film during the co...

Страница 12: ...the quality of the lamination Pressure Plate Fig 10 Item A The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area Table Idler Fig 10 Item B The Table...

Страница 13: ...the machine Nip Pressure Adjustment Fig 13 Item A The Nip pressure adjustment is a pneumatic air regulator and a gauge that allows the operator to adjust the downward pressure of the pull rolls and m...

Страница 14: ...ator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 Press and hold Run push bu...

Страница 15: ...f clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Always change the top and bo...

Страница 16: ...over the top heat roller and adhere the lower film to the upper film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 21 7 Use a...

Страница 17: ...Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Pivot the table back to its feedin...

Страница 18: ...TION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tension adjustments pul...

Страница 19: ...bar Fig 27 2 Tilt the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers t...

Страница 20: ...e web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film...

Страница 21: ...for Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop on...

Страница 22: ...the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the image to the leading edge of the board 4 When tacking the leading edge start in the cent...

Страница 23: ...on to accurately run this material 3 Set Top Temp to 265o F 129o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5 To prevent some adhesiv...

Страница 24: ...nip area of the heat rollers An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item o...

Страница 25: ...r the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lamination will more eve...

Страница 26: ...s and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the rollers at the lowest...

Страница 27: ...rollers Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Speed setting too fast for type of material being laminated L...

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