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Falcon 60+ (-1)

Falcon 60+ (-1)

Operations Manual

© 2003 General Binding Corporation

Page 11

F.

SAFETY SHIELD:

(Figure 11) Prevents

entanglement, entrapment and inadvertent contact
with the heat rollers. The laminator will operate
normally only when the Safety Shield is located
in the fully locked and closed position. When
shield is open, the laminator will only run at 1
mpm (approximately 3.25 ft/m).

To remove the safety shield, unlock the safety shield
interlock latch and lift the safety shield (1) up and
away from the safety shield mounting pins (2).

G. FEED TABLE: (Figure 12) The Feed Table is
used to position items for lamination. To pivot the
feed table, remove the safety shield, lift up on the
feed table, pull back,  then carefully lower. The lam-
inator will operate only when the Feed Table is
properly installed.

H. CHILL IDLER: (Figure 12) Assist in the cooling
process of the web material as it exits the heat
rollers.

To remove the chill idler, lift the chill idler straight up
and out from the chill idler brackets.

I. FILM SHAFT: (Figure 12) The film shaft holds the
film supply on the machine.

J. MAIN ROLLERS: (Figure 12) Silicone rubber
coated steel tubes heat the laminating film and
compress the heated film to the items being
laminated. Heat is provided by an internal heating
element. The heat rollers are motor driven for ease
of loading new film.

K. IDLER BAR: (Figure 13) The idler bars, located
near each heat roller, are used to direct the film to
the heat roller nip. The bottom Idler Bar is movable
to ease film loading.

L. PULL ROLLERS: (Figure 13) The pull rollers,
located at the back of the laminator, are motor
driven. They simultaneously pull the film and
improve the quality of the laminated item.

M. REWIND TUBE: (Figure 13) The front rewind
tube is used to rewind release liner while the rear
bottom rewind tube is used to rewind finished
product. To remove the rewind tube, push the tube
against the rewind brake and remove the tube from
the rewind support side.

Fig 11

Fig 12

Fig 13

Содержание Falcon 60+ (-1)

Страница 1: ......

Страница 2: ...r Crank Handle 12 Pull Roller Crank Handle 12 Cooling Fans 12 Clutch 12 Accelerator Footswitch 12 Rear Table Latches 13 Rear Table 13 Rear Run Stop Switch 13 Film Web 13 Nip Point 13 Rear Slitter 13 S...

Страница 3: ...for travel time labor and parts may be incurred for each out of warranty service call GBC s Equipment Maintenance Agreement decreases these expenses and protects your valuable investment GBC offers s...

Страница 4: ...THIS INSTRUCTION MANUAL AND ON THE PRODUCT YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT READ THESE MESSAGES CAREFULLY READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATE...

Страница 5: ...over 300 F Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator Keep hands and fingers away from the path of the sharp film cutter blade loc...

Страница 6: ...arranty shall be void if the laminator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extreme conditions repaired altered moved or installed by any...

Страница 7: ...d to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment...

Страница 8: ...gure 2 3 Is the environment appropriate for the laminator The laminator requires a clean dust and vapor free environment to operate properly Avoid locating the laminator near sources of heat or cold A...

Страница 9: ...eat or cold Avoid locating the laminator in the direct path of forced heated or cooled air 5 Leveling of the machine is a customer option If you choose not to level the laminator and encounter output...

Страница 10: ...l to 5 set temperature 4 C INDICATOR C Illuminates indicating the displayed value is in degrees Celsius 5 F INDICATOR F Illuminates indicating the displayed value is in degrees Fahrenheit 6 ON INDICAT...

Страница 11: ...EMPERATURE DECREASE When pressed decreases the temperature set point value 11 TEMPERATURE MEASURE When pressed flashes the actual temperature of the roller 12 COOLING ON When pressed indicator illumin...

Страница 12: ...its the heat rollers To remove the chill idler lift the chill idler straight up and out from the chill idler brackets I FILM SHAFT Figure 12 The film shaft holds the film supply on the machine J MAIN...

Страница 13: ...gure 15 Used to raise or lower the upper main roller Turning the handle clockwise will lower the roller Counterclockwise will raise the roller NOTE You can not raise or lower the main roller if the fe...

Страница 14: ...perating position This switch permits run 1 stop 2 control of the motor from the rear operating position Z FILM WEB Laminating film loaded into the machine a NIP POINT The point at which the top and b...

Страница 15: ...ly off its core The adhesive side of the film is on the inner side of the web Figure 20 The shiny side of clear film must contact the heat rollers The dull side of the film contains the adhesive Use e...

Страница 16: ...the lower idler bar and up towards the film draped over the top heat roller Figure 23 7 Use a threading card to push the two materials into the heat roller nip 8 Pivot the table back to it s feeding p...

Страница 17: ...ler Figure 25 7 Pull the mount adhesive up towards the film draped over the upper heat roller Figure 26 8 Use a threading card to push the two materials through the heat roller nip 9 Pivot the table b...

Страница 18: ...PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air pocket to pass 7 Make any necessary film brake tension pull main roller pressure clu...

Страница 19: ...able down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section...

Страница 20: ...front operating position and pull towards you Figure 33 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film jams wrap ups may occur if th...

Страница 21: ...on can also be performed from the rear operating position Reference Figure 38 for illustration 2 Use a leader board to set the main roller pressure prior to mounting the image 3 Ensure the chill idler...

Страница 22: ...he image should not exceed the width of the board by more than 1 in 2 54 cm per side 4 Tack about 1 in 2 54 cm of the leading edge of the decal to the leading edge of the board 5 When tacking the lead...

Страница 23: ...5 OF 129 OC and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standards 5 To prevent some adhesive adhering to the rollers you may choose to use a roll...

Страница 24: ...ion time and materials change Figure 46 47 Factors that may effect the speed and temperature parameters 1 Image length 2 Image width 3 Ink coverage 4 Paper type 5 Laminate thickness 6 Operating enviro...

Страница 25: ...llers As a general rule thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the lam...

Страница 26: ...ated run a test piece scrap of the same or similar material through the laminator This procedure is recommended because rotating the heat roller prior to lamination will more evenly distribute the hea...

Страница 27: ...ollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the ro...

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