GBC Falcon 60+ (-1) Скачать руководство пользователя страница 3

Operations Manual

© 2003 General Binding Corporation

Page 27

Falcon 60+ (-1)

Falcon 60+ (-1)

CORRECTIVE ACTION

Insert attachment plug into receptacle.

Remove safety shield and properly replace it.

Tilt feed table and properly replace it.
Pull out on the E-STOP push button.

Disengage the footswitch mode.

Enable rear controls.

Remove the rear slitter and install the safety  shield.

Adjust tension per section FILM TENSION.

Adjust tension per section FILM TENSION.

Make sure bottom roll of film is around idler bar 
and the it is in the normal operating position.

Release heat and pull roller pressure, align
the rolls of film.
Adhesive (matte) side of laminate film may be
against the heat rollers. Unweb and reload
the film properly.

Lower speed setting by pressing SLOW
button to slower speed
Wait for “READY” indicator to appear in the
control panel display.
Adhesive side of film must be facing away
from the heat rollers.
Bottom roll of film not threaded behind the
idle bar.
Clean heat rollers per procedure in section 
CARING FOR THE GBC FALCON 60+(-1)
LAMINATOR
.
Item may be dirty or may have nonporous
surface that is extremely difficult to laminate.

Under section titled THE ART OF LAMINATION.
Place a service call for calibration check.

SERVICE AGREEMENT

GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator.

A service charge for travel time, labor and parts may be incurred for each out of warranty service call. GBC’s Equipment Maintenance Agreement
decreases these expenses and protects your valuable investment. GBC offers several types of agreements to suit your needs and budget. To contact
GBC write to:

GBC NATIONAL SERVICE

IN CANADA:

GBC NATIONAL SERVICE

ONE GBC PLAZA

49 RAILSIDE ROAD

NORTHBROOK, IL   60062  U.S.A.

DON MILLS, ONTARIO

1.847.272.3700

M3A 1B3

Part Number 930-099  Revision -

Troubleshooting Guide

SYMPTOM

The control panel display does not

illuminate when POWER ON/OFF is

in the ON, marked “I”, position.

Heat rollers do not turn when I
press the RUN (     ) button.

Heat rollers only turn if I use

the“footswitch.

Rear controls do not operate.

Laminated items exhibit curling.

Adhesive deposited on heat rollers.

Unsatisfactory adhesion of laminate.

Waves in my output

POSSIBLE CAUSE

Laminator not connected to
electrical supply.

Safety shield is not properly
installed.
Feed table not properly installed.
E-STOP is engaged

Laminator is in footswitch mode.

Rear controls are not enabled.

Safety shield is not is not installed
in rear position.

Tension between the top and bottom
film roll is unequal.
Tension on top or bottom roll offilm is too
film is too loose.

Bottom film roll may be improperly 
loaded.

Top and bottom film webs not aligned.

Laminate improperly loaded.

Speed setting too fast for type of material
being laminated.

Insufficient heat.

Laminate improperly loaded.

Heat rollers require cleaning.

Laminated item unsuitable for adhesion.

See sub section OUTPUT.
Nips may be out of calibration.

Содержание Falcon 60+ (-1)

Страница 1: ......

Страница 2: ...r Crank Handle 12 Pull Roller Crank Handle 12 Cooling Fans 12 Clutch 12 Accelerator Footswitch 12 Rear Table Latches 13 Rear Table 13 Rear Run Stop Switch 13 Film Web 13 Nip Point 13 Rear Slitter 13 S...

Страница 3: ...for travel time labor and parts may be incurred for each out of warranty service call GBC s Equipment Maintenance Agreement decreases these expenses and protects your valuable investment GBC offers s...

Страница 4: ...THIS INSTRUCTION MANUAL AND ON THE PRODUCT YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT READ THESE MESSAGES CAREFULLY READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATE...

Страница 5: ...over 300 F Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator Keep hands and fingers away from the path of the sharp film cutter blade loc...

Страница 6: ...arranty shall be void if the laminator has been misused mishandled damaged by negligence by accident during shipment or due to exposure to extreme conditions repaired altered moved or installed by any...

Страница 7: ...d to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment...

Страница 8: ...gure 2 3 Is the environment appropriate for the laminator The laminator requires a clean dust and vapor free environment to operate properly Avoid locating the laminator near sources of heat or cold A...

Страница 9: ...eat or cold Avoid locating the laminator in the direct path of forced heated or cooled air 5 Leveling of the machine is a customer option If you choose not to level the laminator and encounter output...

Страница 10: ...l to 5 set temperature 4 C INDICATOR C Illuminates indicating the displayed value is in degrees Celsius 5 F INDICATOR F Illuminates indicating the displayed value is in degrees Fahrenheit 6 ON INDICAT...

Страница 11: ...EMPERATURE DECREASE When pressed decreases the temperature set point value 11 TEMPERATURE MEASURE When pressed flashes the actual temperature of the roller 12 COOLING ON When pressed indicator illumin...

Страница 12: ...its the heat rollers To remove the chill idler lift the chill idler straight up and out from the chill idler brackets I FILM SHAFT Figure 12 The film shaft holds the film supply on the machine J MAIN...

Страница 13: ...gure 15 Used to raise or lower the upper main roller Turning the handle clockwise will lower the roller Counterclockwise will raise the roller NOTE You can not raise or lower the main roller if the fe...

Страница 14: ...perating position This switch permits run 1 stop 2 control of the motor from the rear operating position Z FILM WEB Laminating film loaded into the machine a NIP POINT The point at which the top and b...

Страница 15: ...ly off its core The adhesive side of the film is on the inner side of the web Figure 20 The shiny side of clear film must contact the heat rollers The dull side of the film contains the adhesive Use e...

Страница 16: ...the lower idler bar and up towards the film draped over the top heat roller Figure 23 7 Use a threading card to push the two materials into the heat roller nip 8 Pivot the table back to it s feeding p...

Страница 17: ...ler Figure 25 7 Pull the mount adhesive up towards the film draped over the upper heat roller Figure 26 8 Use a threading card to push the two materials through the heat roller nip 9 Pivot the table b...

Страница 18: ...PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air pocket to pass 7 Make any necessary film brake tension pull main roller pressure clu...

Страница 19: ...able down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section...

Страница 20: ...front operating position and pull towards you Figure 33 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearing a Film Jam Wrap up Film jams wrap ups may occur if th...

Страница 21: ...on can also be performed from the rear operating position Reference Figure 38 for illustration 2 Use a leader board to set the main roller pressure prior to mounting the image 3 Ensure the chill idler...

Страница 22: ...he image should not exceed the width of the board by more than 1 in 2 54 cm per side 4 Tack about 1 in 2 54 cm of the leading edge of the decal to the leading edge of the board 5 When tacking the lead...

Страница 23: ...5 OF 129 OC and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standards 5 To prevent some adhesive adhering to the rollers you may choose to use a roll...

Страница 24: ...ion time and materials change Figure 46 47 Factors that may effect the speed and temperature parameters 1 Image length 2 Image width 3 Ink coverage 4 Paper type 5 Laminate thickness 6 Operating enviro...

Страница 25: ...llers As a general rule thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the lam...

Страница 26: ...ated run a test piece scrap of the same or similar material through the laminator This procedure is recommended because rotating the heat roller prior to lamination will more evenly distribute the hea...

Страница 27: ...ollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the ro...

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