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Page 6-13

Operating Instructions

44DT

D

ECALING

 

IN

 T

WO

 P

ASSES

 W

ITH

 

PSA F

ILM

Decaling is where you laminate items and then 
mount them on other materials such as Foam Core 
or mounting board. It is performed in two passes. 
The first pass laminates and applies the mounting 
adhesive, encapsulating the item. The second pass 
mounts it on the other material. 

This two pass operation requires pressure sensitive 
laminating film on the top supply shaft and pressure 
sensitive mounting film on the bottom supply shaft. 
Refer to Fig. 6-19 for the proper configuration of 
Poly-in or Poly-out film.

Fig. 6-24. Laminator Loaded for Decaling the First Pass 

with Film (Poly-in Shown).

Fig. 6-25. Configurations for Poly-in and Poly-out Films.

To run the first pass:

Load the laminator as shown. 

Adjust the roller pressure handle to the proper 
laminating setting.

Place the item to be laminated on the feed table, 
then press 

RUN

.

1.

2.

3.

Guide the item into the rollers.

Once the item has cleared the back of the 
machine, press 

STOP

Remove the web and trim out the encapsulated 
item.

To run the second pass:

Unweb (unload the films) the laminator before 
running the second pass.

Adjust the roller pressure handle to the proper 
mounting setting and set the motor speed to 

1.

Peel back the leading edge of the release liner of 
the laminated item approximately 2 inches  
(5 cm).

Place the item on the mount board. 

Tack the exposed adhesive edge of the item, 
from the center out, to the leading edge of the 
board.  
Be sure to not introduce wrinkles or air bubbles.

Butt the leading edge of the board up against the 
rollers.

Drape the encapsulated item over the safety 
shield.  
Do not allow the print to flop backwards towards 
you.

Fig. 6-26. Laminator Ready for Mounting.

4.

5.

6.

1.

2.

3.

4.

5.

6.

Poly-in

Poly-out

Release liner

Print over safety shield

Содержание 44DT

Страница 1: ...Provided By http www MyBinding com http www MyBindingBlog com GBC 44DT Laminator Installation Operation Manual...

Страница 2: ...44DT Laminator INSTALLATION OPERATION MANUAL Document Number 930 122 REV REV DATE 11 24 04 Do not duplicate without written permission...

Страница 3: ......

Страница 4: ...on 6 1 Standby Mode 6 2 Loading Film 6 2 Removing and Installing the Safety Shield 6 3 Removing and Installing the Feed Table 6 4 Loading Film Onto the Supply Shafts 6 4 Thermal and AccuShield Films C...

Страница 5: ...Operating Instructions Page ii 44DT...

Страница 6: ...ng safety precautions must be observed when installing and using the laminator Failure to observe these warnings could result in severe bodily damage or death GENERAL Keep hands long hair loose clothi...

Страница 7: ...aminator Failure to observe this warning could result severe personal injury or death Disconnect the plug from the receptacle and contact your dealer distributor when one or more of the following has...

Страница 8: ...UFACTURER BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER OR NOT FORESEEABLE This limited warranty shall be void if the laminator has been misused mishandled damaged by negligenc...

Страница 9: ...Operating Instructions Page 2 44DT...

Страница 10: ...dth Height Depth Weight 55 in 137 cm 22 in 56 cm 22 in 56 cm 222 lbs 100 kg Electrical Requirements Voltage Current Power U S Receptacle 220 V 60 Hz 12 5 Amps 2800 W NEMA 6 15R Heat Capacity Max tempe...

Страница 11: ...cy energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to...

Страница 12: ...aminator on a stable flat surface capable of supporting the weight of the machine and any materials The surface should be at least 30 inches 0 76 m high to assure comfortable positioning during operat...

Страница 13: ...Operating Instructions Page 4 2 44DT...

Страница 14: ...m rollers come into contact and the point at which the items for lamination are introduced into the laminator SAFETY SHIELD The safety shield prevents entanglement entrapment and inadvertent contact w...

Страница 15: ...ting Grippers on the supply shafts ensures proper tension on the lm The supply shaft core adaptors lock in place with a set screw The release liner take up core adaptors are held in place by friction...

Страница 16: ...t ashes when the heat is out of range TEMPERATURE Displays the programmed temperature setting Also displays current temperature when the MEAS button is pressed SPEED Displays the set speed Functions T...

Страница 17: ...REVERSE Press and hold the REVERSE button to reverse the direction of the rollers Release the button to stop RUN Press and release the RUN button for continuous running The safety shield must be insta...

Страница 18: ...ne WARNING Make sure the safety shield and feed tray are in their proper positions You could be burned and your ngers and hands could be trapped and crushed in the hot rollers Clothing jewelry and lon...

Страница 19: ...the laminator will be used within one hour you may leave it turned on STANDBY MODE The 44DT automatically goes into a standby mode after it has been idle for 3 hours The heat roller temperature is low...

Страница 20: ...loaded together Either roll is loaded with the adhesive side against a roller There are two methods of loading lm Using a threading card Tacking new film to existing film Prior to loading lm the safe...

Страница 21: ...owing set of instructions To remove existing lms If you are loading lm for the rst time skip these instructions and start with the next instructions To load lms To remove existing lms Put the roller p...

Страница 22: ...tors Tip Twist the shaft while pulling to remove the core easier Clean all rollers and idlers if needed See the Operator Maintenance chapter 4 a b c 4 5 1 To load films onto the supply shafts If the s...

Страница 23: ...ft is also loaded When loading AccuShield lms nothing is loaded on the bottom supply shaft and the separator bar must be in place If the top supply shaft is not positioned on the front position follow...

Страница 24: ...12 Notice that the supply shaft is mounted on the rear of the machine The brake and support must be positioned in the rear position for PSA lms To move the supply shaft see To move the supply shaft i...

Страница 25: ...pply shaft is used for laminating lms and the bottom supply shaft is used for mounting lm or kraft paper If you are not applying mounting lm to a laminate kraft paper should be used on the bottom supp...

Страница 26: ...place the safety shield and feed table Refer to Safety Shield Removal and Installation and Feed Table Removal and Installation in this section Check the film alignment and adjust the tension as needed...

Страница 27: ...s section Check the film alignment and adjust the tension as needed See the Film Alignment section in this chapter 3 4 4 5 6 7 8 9 10 11 Webbing PSA Films Refer to the Configuration for PSA Film secti...

Страница 28: ...button on the control panel and guide the threading card into the machine until the rollers pull the card on its own 7 8 9 10 WARNING Keep your ngers and hands away from the nip point while the machin...

Страница 29: ...Make sure to carefully align the edges of the films before tacking them together Cut remaining top film web between the supply roll and rollers Do not allow the adhesive to stick to the rollers or th...

Страница 30: ...e to the proper laminating setting Place the item to be laminated on the feed table then press RUN 1 2 3 Guide the item into the rollers Once the item has cleared the back of the machine press STOP Re...

Страница 31: ...tor Set Up for Pre treating Boards With Single Liner Mounting Film 7 8 Fig 6 28 Laminator Set Up for Pre treating Boards With Double Liner Mounting Film To pre treat boards Load the laminator as shown...

Страница 32: ...e force to turn by hand Film tension should be enough to introduce a minor amount of drag as the lm unrolls Insuf cient tension causes wrinkles while too much tension causes stretching necking Uneven...

Страница 33: ...glitter as they may damage the rollers Do not force items into the nip area of the rollers An item that is not easily drawn into the laminator by the rollers is probably too thick to laminate Wrinkle...

Страница 34: ...will not be damaged by dirt and adhesives You will nee a 3M Scotch Brite pad and a clean rag moistened with water and dish soap Never clean rollers with abrasive sharp or pointed objects Do not use an...

Страница 35: ...n on top or bottom roll of film is too loose Adjust tension per Film Tension section Grippers on core adaptors pointing in the wrong direction Load film per Loading Film Onto the Supply Shafts section...

Страница 36: ...Page 7 3 Operating Instructions 44DT...

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