Gates GC32-XD, Руководство пользователя

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* See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS
GC32-XD & FLEX CRIMP DATA: ADJUSTMENT PROCEDURES AND FOOTNOTES
1
GLX couplings are only crimped on the rear of the ferrule, the final crimp should have a bubble at the connection end of the ferrule.
2
See figure for proper alignment of coupling in die prior to crimping.
3
To achieve the proper tail length, line up the hose end of the ferrule with “locating step” on the die inside diameter (see figure) prior to crimping.
4
When crimping from rear to achieve the proper tail length, line up the hose end of the ferrule with the face of the die (see figure) prior to crimping.
5
Buff required only if hose OD prohibits ferrule application.
6
Buff required only if hose OD prohibits insertion.
7
Align tail end of ferrule flush with end of dies. Crimping must be done from front end only.
8
The tail length tolerance for MegaTech hose is +/- 0.020 in.
9
For Air Conditioning couplings center the die fingers over the ferrule (see figure).
10
COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements).
HOSE STEM FERRULE SPECIFICATIONS
DASH
SIZE
DESCRIPTION
SIZE
(IN)
WORK.
PRESS.
(PSI)
TYPE DESCRIPTION
SKIVE
LENGTH
(IN)
(+/-0.03)
SKIVE
DIAMETER
(IN)
CRIMP
INSERTION
LENGTH
(IN)
(+/-0.03)
CRIMP
LENGTH
(IN)
(+/-0.03)
CRIMP
OUTSIDE
DIAMETER
(IN)
(+/-0.01)
CRIMP
TAIL
LENGTH
(IN)
(+/-0.1)
DIE SET
APPROX.
SETTING
MANUAL
USER
ENTRY
5 TH7NC 0.31 2500 5G One-Piece NONE NONE FULL FULL 0.766 NONE 32-31 3.59
6 TH7NC 0.38 2250 6G One-Piece NONE NONE FULL FULL 0.864 NONE 32-22 2.06
8 TH7NC 0.50 2000 8G One-Piece NONE NONE FULL FULL 1.026 NONE 32-33 1.65
12 TH7NC 0.75 1250 12G One-Piece NONE NONE FULL FULL 1.321 NONE 32-35 0.72
16 TH7NC 1.00 1000 16G One-Piece NONE NONE FULL FULL 1.691 NONE 32-37 0.16
4 TH7S 0.25 2750 4G One-Piece NONE NONE FULL FULL 0.715 NONE 32-21 1.08
4 TH7S 0.25 2750 4G One-Piece NONE NONE FULL FULL 0.715 NONE 32-31 2.45
5 TH7S 0.31 2500 5G One-Piece NONE NONE FULL FULL 0.766 NONE 32-31 3.59
6 TH7S 0.38 2250 6G One-Piece NONE NONE FULL FULL 0.864 NONE 32-22 2.06
8 TH7S 0.50 2000 8G One-Piece NONE NONE FULL FULL 1.026 NONE 32-33 1.65
4 TH7SNC 0.25 2750 4G One-Piece NONE NONE FULL FULL 0.715 NONE 32-21 1.08
4 TH7SNC 0.25 2750 4G One-Piece NONE NONE FULL FULL 0.715 NONE 32-31 2.45
5 TH7SNC 0.31 2500 5G One-Piece NONE NONE FULL FULL 0.766 NONE 32-31 3.59
6 TH7SNC 0.38 2250 6G One-Piece NONE NONE FULL FULL 0.864 NONE 32-22 2.06
8 TH7SNC 0.50 2000 8G One-Piece NONE NONE FULL FULL 1.026 NONE 32-33 1.65
4 TH8 0.25 5000 4G One-Piece NONE NONE FULL FULL 0.750 NONE 32-21 1.88
4 TH8 0.25 5000 4G One-Piece NONE NONE FULL FULL 0.750 NONE 32-31 3.25
6 TH8 0.38 4000 6G One-Piece NONE NONE FULL FULL 0.880 NONE 32-22 2.40
8 TH8 0.50 3500 8G One-Piece NONE NONE FULL FULL 1.035 NONE 32-33 1.88
12 TH8 0.75 2250 12G One-Piece NONE NONE FULL FULL 1.350 NONE 32-35 1.39
16 TH8 1.00 2000 16G One-Piece NONE NONE FULL FULL 1.780 NONE 32-37 2.23
4 TH8NC 0.25 5000 4G One-Piece NONE NONE FULL FULL 0.750 NONE 32-21 1.88
4 TH8NC 0.25 5000 4G One-Piece NONE NONE FULL FULL 0.750 NONE 32-31 3.25
6 TH8NC 0.38 4000 6G One-Piece NONE NONE FULL FULL 0.880 NONE 32-22 2.40
8 TH8NC 0.50 3500 8G One-Piece NONE NONE FULL FULL 1.035 NONE 32-33 1.88
12 TH8NC 0.75 2250 12G One-Piece NONE NONE FULL FULL 1.350 NONE 32-35 1.39
16 TH8NC 1.00 2000 16G One-Piece NONE NONE FULL FULL 1.780 NONE 32-37 2.23
4 TR500 0.25 500 4G One-Piece NONE NONE FULL FULL 0.679 NONE 32-21 0.28
4 TR500 0.25 500 4G One-Piece NONE NONE FULL FULL 0.679 NONE 32-31 1.65
4 TR500 0.25 500 4GLP One-Piece 2 NONE NONE 0.66 BUBBLE 0.470 NONE 32-71 1.24
6 TR500 0.38 500 6G One-Piece NONE NONE FULL FULL 0.809 NONE 32-22 0.83
6 TR500 0.38 500 6GLP
One-Piece
2 NONE NONE 0.77 BUBBLE 0.610 NONE 32-72 0.71
8 TR500 0.50 500 8G One-Piece NONE NONE FULL FULL 0.980 NONE 32-33 0.61
8 TR500 0.50 500 8GLP One-Piece 2 NONE NONE 0.72 BUBBLE 0.720 NONE 32-73 0.71
10 TR500 0.63 500 10G One-Piece NONE NONE FULL FULL 1.130 NONE 32-34 0.36
10 TR500 0.63 500 10GLP One-Piece 2 NONE NONE 0.75 BUBBLE 0.880 NONE 32-74 0.36
12 TR500 0.75 500 12G One-Piece NONE NONE FULL FULL 1.299 NONE 32-35 0.27
12 TR500 0.75 500 12GLP
One-Piece
2 NONE NONE 0.98 BUBBLE 1.020 NONE 32-75 1.41
16 TR500 1.00 500 16G One-Piece NONE NONE FULL FULL 1.630 NONE 32-36 1.94
6 WB1000 0.38 15000 6WTB 6WTB2F-4 0.900 WIRE FULL FULL 0.961 NONE 32-32 3.85
12 WB1000 0.75 15000 12WTB 12WTB2F-1 1.750 WIRE FULL FULL 1.591 NONE 32-36 2.00
12 WB1000 0.75 15000
12WTB-
SS
12WTB2F-1SS 1.750 WIRE FULL FULL 1.591 NONE 32-36 2.10
24 Wet Exhaust (Hardwall) 1.50 100 24GL One-Piece NONE NONE 2.37 BUBBLE 1.880 0.50 32-84 3,4 3.20
8 WJ1100 0.50 16000 8WTB-SS 8WTB2F-4SS 1.571 WIRE FULL FULL 1.140 NONE 32-34 0.50
42 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP
GENERAL
SWA
GING
GC32-XD/FLEX
GC96
PC707/SC32
GC16XD
MC 4-20 DD & PS
PO
WER STEERING
GATES
GC32-XD & FLEX CRIMP DATA