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Installation, Operation and Maintenance Manual 

Pressure Regulating Valve – Model Ares N

 

MI–42

 

 

 

 

Prepared by 

Verified by/ Approved by 

CSQ 

Date 

Revision 

Page 

José Junior 

Vanízio Lizo 

Jamerson 

24/03/17 

02 

9 of 21 

 

3.1 EMBEDED BLOCKING VALVE – MODEL G-10 

Optionally, the pressure regulator can be provided with a built-in shut-off valve for overpressure, limited to 600 mbar. This 
is the model ARES N G-10. 
 
The shutoff valve consists of an actuator with coupling by a ball collar (1) that monitors the output pressure. If the operating 
pressure increasing beyond the set limit, the bushing outside the ball coupling (2) is displaced, this allows movement of the 
central steam (3), which will presses the shutter (4) against the seat, freeing the locking system, and interrupting the gas 
flow. After restoration of the normal working conditions, it is necessary to manually reset the valve. 
 

 

4.0 - INSTALLATION 

4.1 FILTER 

 
We recommend the installation of a cartridge type filter, with 5 micra filtration degree, as close to the regulator inlet as 

possible,  without  being  joined  flange  to  flange,  because  the  filter  installed  immediately  upstream  of  the  regulator  may 
produce turbulence and cause disturbance in the pressure control of the regulator. Care in filter installation is essential for 
the  regulator  proper  operation,  as  any  existing  particles  in  the  pipe  may  take  lodge  between  the  seat  and  the  shutter, 
damaging them and causing feedthrough. 

4.2 CLEANING 

 
Check the pipe cleaning before valve installation. We advise a complete purge of the line with nitrogen or compressed air. 

4.3 FLOW DIRECTION AND SYSTEM INTEGRITY 

 
Before starting the equipment installation, it is necessary to check if: 
 
1)  The  equipment  is  in  perfect  conditions,  or  it  has  evidence  of  damage  during  transportation.  If  so,  do  not  proceed 

with the installation and contact GASCAT. 
 

2)  The space provided for access and installation of the equipment is adequate for future maintenance. 

 

3)  The installation is designed to support the load applied by the equipment. 

 

4)  The inlet and outlet connections, where the pressure regulator shall be installed, are perfectly aligned. 

 

Содержание ARES N

Страница 1: ...Installation Operation Maintenance Manual Pressure Regulating Valve Model ARES N...

Страница 2: ...3 6 SET POINT PRESSURES ARES N 6 2 3 7 ACCURACY AND LOCK UP 6 2 3 8 SET POINT PRESSURES SSV G 10 7 2 3 9 ACCURACY SSV G 10 7 3 0 OPERATION PRINCIPLE 7 3 1 ARES N REGULATOR BASIC INSTALLATION 7 3 2 EMB...

Страница 3: ...9 3936 9300 Fax 55 19 3935 6009 Email vendas gascat com br sales gascat com br The items that follow although not exhaustive provide guidance on possible sources of danger to health and safety 1 2 1 N...

Страница 4: ...are required for operation with gases such as oxygen or hydrogen chloride and the user must ensure that proper procedures are implemented Eventually it is not enough to isolate the high pressure devic...

Страница 5: ...der risk of damage to the equipment to the installation safety and to the people involved in the operation 2 3 4 FLOW RATE TABLES Natural Gas Nm h Outlet Pressure mbar Inlet Pressure mbar Seat ND mm 4...

Страница 6: ...6 8 3 10 2 The pressure limits given in this manual or in any applicable standard shall not be exceeded under any circumstances under risk of damage to the equipment to the installation safety and to...

Страница 7: ...OR BASIC INSTALLATION The pressure regulator series ARES N works by principle of direct spring action against sensor element of outlet pressure diaphragm The consumption variation and consequently cha...

Страница 8: ...llation Operation and Maintenance Manual Pressure Regulating Valve Model Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 8 of 21 AR...

Страница 9: ...h 5 micra filtration degree as close to the regulator inlet as possible without being joined flange to flange because the filter installed immediately upstream of the regulator may produce turbulence...

Страница 10: ...dimensions recommended by the manufacturer 6 A pressure gauge or any other pressure measuring device was foreseen for the upstream and downstream of the equipment to allow for the correct setting up...

Страница 11: ...shut off valve for overpressure ARES N SSV model G10 5 Partial pressure relief valve model JR LP 6 Pressure gauge for outlet pressure reading 7 Purge Valve 7 Manual ball type blocking valve or similar...

Страница 12: ...uipment is installed by the valve located upstream of the equipment such as the filter drain ATTENTION GASCAT s SSV are sent to the field already calibrated however depending on transport conditions a...

Страница 13: ...raise the output pressure to the desired set point for the SSV 6 Slowly remove the load of the G 10 blocking valve regulating spring until the valve operates blocking the line 7 Repeat steps 5 and 6 t...

Страница 14: ...RADUALLY the outlet shut off valve so that the downstream pressure of the back up span regulator equalizes with the pressure already in operation The back up regulator will remain shut To make the reg...

Страница 15: ...t Gas passage through the valve Presence of particles between seat and shutter Release the screws of intermediary body and remove the regulator of the body valve Check shutter and seat Clean or change...

Страница 16: ...ing maintenance of GASCAT s pressure regulators you shall always assure yourself to have a replacement kit with original GASCAT parts as well as this instruction manual for reference of how to work sa...

Страница 17: ...el Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 17 of 21 6 1 RECOMMENDED REPAIR PARTS AND KITS ARES N SSV POS DESCRIPTION QUANTI...

Страница 18: ...ve Model Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 18 of 21 SSV G 10 POS DESCRIPTION QUANTITY 3 DIAPHRAGM 1 9 O RING 1 10 O R...

Страница 19: ...tart the equipment disassembly if it is pressurized The disassembly procedure given below refers to the components positions shown in the diagram of section 6 0 of this manual 3 Remove all connectors...

Страница 20: ...Remove the Top Cover screws pos 5 and the Top Cover pos 17 of the actuator 6 3 PROCEDURE FOR SSV G 10 DISASSEMBLY 1 Proceed by removing the Viewfinder pos 20 and wtith a tool remove the Spring Adjuste...

Страница 21: ...nd the SSV Shutter pos 22 6 4 PROCEDURE FOR REGULATOR ARES N ASSEMBLY To perform the assembly of the ARES N regulator just follow the steps given in item 6 1 in reverse order but some observations may...

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