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Installation, Operation and Maintenance Manual 

Pressure Regulating Valve – Model Ares N

 

MI–42

 

 

 

 

Prepared by 

Verified by/ Approved by 

CSQ 

Date 

Revision 

Page 

José Junior 

Vanízio Lizo 

Jamerson 

24/03/17 

02 

15 of 21 

 

5.0 TROUBLE SHOOTING 

This section of the manual aims to evidence eventual troubles that may occur in the field to their causes. 

 

The  problems  listed  in  this  section  may  derive  from  different  situations,  but  most  of  them  are  related  to  the  gas 

conditions (impurities), natural wear, and fault during the equipment operation.  

 

It  is  important  to  keep  in  mind  that  the  operation  and  maintenance  of  GASCAT  equipment  should  only  be 

performed by highly skilled and trained personnel, preferably by teams trained by GASCAT’s instructors. 

 

For training and qualification of operators and technicians, please, contact GASCAT through the e-mails below, to 

check on their availability. 

 
 

E-mail: 

[email protected]

 / 

[email protected]

  

 

PROBLEM 

PROBABLE CAUSE 

CORRECTIVE MEASURES 

Outlet pressure decreasing 

Saturated filter element 

 

Insufficient flow 

Check the filter and clean the filter 

element 

Outlet pressure increasing 

 

Direct Gas passage through the 

valve 

Presence of particles 

between seat and shutter 

Release the screws of intermediary 

body and remove the regulator of 

the body valve. 

Check shutter and seat. 

Clean or change the parts. 

Gas passage through the vent 

Diaphragm rupture or 

presence of particles in 

the relief set 

Release slowly the regulating screw 

and remove the spring. 

Release the cover screws, remove 

the diaphragm and clean or change 

it. 

Slam shut valve blocking 

Outlet pressure gradual 

increasing 

 

Direct gas passage 

through the valve 

Check the slam shut seat; change 
it. Fix the seat in the body, remove 
the excess of grase. 

Check shaft o'rings and change it if 
necessary 

Check the slam valve shutter and 
change it if necessary 

 

6.0 MAINTENANCE 

 

It  is  essential  to  perform  preventive  maintenance  of  pressure  regulators'  model  URANO  for  proper  operation  of  the 

equipment over time, and it is directly related to the reliability of the pressure control system, avoiding operating problems 
to the user. 

 
The frequency of maintenance varies considerably according to the installation, operating conditions and the quality 

of  the  fluid  in  question,  for  example,  if  the  equipment  is  subject  to  a  large  presence  of  contaminants  such  as  black 
powder, yellow powder, oil, condensate, etc. certainly the service intervals should be shorter. 

 

Содержание ARES N

Страница 1: ...Installation Operation Maintenance Manual Pressure Regulating Valve Model ARES N...

Страница 2: ...3 6 SET POINT PRESSURES ARES N 6 2 3 7 ACCURACY AND LOCK UP 6 2 3 8 SET POINT PRESSURES SSV G 10 7 2 3 9 ACCURACY SSV G 10 7 3 0 OPERATION PRINCIPLE 7 3 1 ARES N REGULATOR BASIC INSTALLATION 7 3 2 EMB...

Страница 3: ...9 3936 9300 Fax 55 19 3935 6009 Email vendas gascat com br sales gascat com br The items that follow although not exhaustive provide guidance on possible sources of danger to health and safety 1 2 1 N...

Страница 4: ...are required for operation with gases such as oxygen or hydrogen chloride and the user must ensure that proper procedures are implemented Eventually it is not enough to isolate the high pressure devic...

Страница 5: ...der risk of damage to the equipment to the installation safety and to the people involved in the operation 2 3 4 FLOW RATE TABLES Natural Gas Nm h Outlet Pressure mbar Inlet Pressure mbar Seat ND mm 4...

Страница 6: ...6 8 3 10 2 The pressure limits given in this manual or in any applicable standard shall not be exceeded under any circumstances under risk of damage to the equipment to the installation safety and to...

Страница 7: ...OR BASIC INSTALLATION The pressure regulator series ARES N works by principle of direct spring action against sensor element of outlet pressure diaphragm The consumption variation and consequently cha...

Страница 8: ...llation Operation and Maintenance Manual Pressure Regulating Valve Model Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 8 of 21 AR...

Страница 9: ...h 5 micra filtration degree as close to the regulator inlet as possible without being joined flange to flange because the filter installed immediately upstream of the regulator may produce turbulence...

Страница 10: ...dimensions recommended by the manufacturer 6 A pressure gauge or any other pressure measuring device was foreseen for the upstream and downstream of the equipment to allow for the correct setting up...

Страница 11: ...shut off valve for overpressure ARES N SSV model G10 5 Partial pressure relief valve model JR LP 6 Pressure gauge for outlet pressure reading 7 Purge Valve 7 Manual ball type blocking valve or similar...

Страница 12: ...uipment is installed by the valve located upstream of the equipment such as the filter drain ATTENTION GASCAT s SSV are sent to the field already calibrated however depending on transport conditions a...

Страница 13: ...raise the output pressure to the desired set point for the SSV 6 Slowly remove the load of the G 10 blocking valve regulating spring until the valve operates blocking the line 7 Repeat steps 5 and 6 t...

Страница 14: ...RADUALLY the outlet shut off valve so that the downstream pressure of the back up span regulator equalizes with the pressure already in operation The back up regulator will remain shut To make the reg...

Страница 15: ...t Gas passage through the valve Presence of particles between seat and shutter Release the screws of intermediary body and remove the regulator of the body valve Check shutter and seat Clean or change...

Страница 16: ...ing maintenance of GASCAT s pressure regulators you shall always assure yourself to have a replacement kit with original GASCAT parts as well as this instruction manual for reference of how to work sa...

Страница 17: ...el Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 17 of 21 6 1 RECOMMENDED REPAIR PARTS AND KITS ARES N SSV POS DESCRIPTION QUANTI...

Страница 18: ...ve Model Ares N MI 42 Prepared by Verified by Approved by CSQ Date Revision Page Jos Junior Van zio Lizo Jamerson 24 03 17 02 18 of 21 SSV G 10 POS DESCRIPTION QUANTITY 3 DIAPHRAGM 1 9 O RING 1 10 O R...

Страница 19: ...tart the equipment disassembly if it is pressurized The disassembly procedure given below refers to the components positions shown in the diagram of section 6 0 of this manual 3 Remove all connectors...

Страница 20: ...Remove the Top Cover screws pos 5 and the Top Cover pos 17 of the actuator 6 3 PROCEDURE FOR SSV G 10 DISASSEMBLY 1 Proceed by removing the Viewfinder pos 20 and wtith a tool remove the Spring Adjuste...

Страница 21: ...nd the SSV Shutter pos 22 6 4 PROCEDURE FOR REGULATOR ARES N ASSEMBLY To perform the assembly of the ARES N regulator just follow the steps given in item 6 1 in reverse order but some observations may...

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