GAS GAS EC250-4T 2010 Скачать руководство пользователя страница 6

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GENERAL INFORMATION

ENGINE

Engine

4 stroke, single-cylinder DOHC 5 valves, liquid cooled

Displacement in cubic centimetres

249cc

Bore and stroke

77 x 53,6mm

Fuel supply

Carburator Keihin FCR MX37

TRANSMISSION

Transmission type

5 speed

Clutch type

Multi disc wet clutch with hydraulic command

Secondary transmission

Chain

Gear ratio

1st 2.385(31/13)

2nd 1.750(28/16)

3rd 1.333(28/21)

4th 1.042(25/24)

5th 0.815(22/27)

Primary reduction ratio

3.353(57/17)

Final reduction ratio

3.846(50/13)

Overall drive ratio

10.5(5th)

Transmission oil

Capacity

1000 cc

Type

SAE 5W40 API SG

CHASSIS

Type

DELTABOX, semi double cradle chassis made from rectangular Cromoly tubes.

Aluminium rocker

Tyre sizes

Front

EC - 90/90 x 21

EC SM - 120/60 ZR17

Rear

EC - 140/80 x 18

EC SM - 150/60 ZR17

Содержание EC250-4T 2010

Страница 1: ...EC250 4T 10 EC250 4T 10 EC250 4T 10...

Страница 2: ......

Страница 3: ...any years of competition and experimentation in these demanding disciplines many great trial riders have contributed their expertise and achievements to the essential data we have used to create these...

Страница 4: ...ult in personal injury or even death CAUTION This title identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of equipment NOTE This titl...

Страница 5: ...Maintenance chart 15 Battery 16 Cooling system 17 Spark plug 20 Air filter 23 Accelerator cable 24 Clutch 25 Exhaust system 25 Chain guide 26 Tension adjustment 27 Handle bars 29 Brakes 29 Steering 31...

Страница 6: ...ulic command Secondary transmission Chain Gear ratio 1st 2 385 31 13 2nd 1 750 28 16 3rd 1 333 28 21 4th 1 042 25 24 5th 0 815 22 27 Primary reduction ratio 3 353 57 17 Final reduction ratio 3 846 50...

Страница 7: ...level 100 mm compressed without spring 120 mm compressed without spring BRAKES Type Front rear Disk brakes pump and simple double callipers Effective disk diameter Front 260 mm Rear 220 mm DIMENSIONS...

Страница 8: ...8 1 Clutch handle 2 Engine start button 3 Fuel tank cap 4 Front brake fluid tank 5 Front brake handle 6 Throttle control LOCATION OF COMPONENTS GAS GAS EC250 4T 1 3 4 2 6 5...

Страница 9: ...Front brake callipers 14 Rear brake fluid tank 15 Shift pedal 16 Rear shock absorber 17 Chain guide 18 Chain 19 Silencer 20 Rear shock absorber gas tank 21 Tie rod and rocker suspension 22 Rear brake...

Страница 10: ...el cap rotate it in a clockwise direction SIDE STAND To unfold the side stand A the securing strap must be released B then the stand is opened to vertical position The stand returns to its original po...

Страница 11: ...RECOMMENDED FUEL Use lead free petrol with an octane rating equal to or higher than that shown in the table OCTANE RATING METHOD OCTANE RATING MIN Antiknock Index RON MON 2 90 Research Octane No RON 9...

Страница 12: ...its are closed NOTE Start the engine soon after making contact with the ON button A or the battery may lose its change 12 STARTING THE ENGINE Ensure that the motorcycle is in neutral Press button A to...

Страница 13: ...t of gear and lead to engine damage B Shift pedal 13 COLD STARTING To do the cold start pull the starter There is no need to use the throttle simply start the engine Note that the engine will start af...

Страница 14: ...hese steps 1 Start the engine and let it run at idle until the engine is thoroughly warmed up 2 Stop and let the engine cool completely 3 Start the engine and ride for 10 minutes at moderate speed NEV...

Страница 15: ...I I I T Inspect each time that the motorcycle has run or when necessary Revise every 4 years Revise every 2 years Clean lubricate and inspect each time the motorcycle has run Revise every 4 years Revi...

Страница 16: ...p the area ventilated and free from naked flames The operating instructions for the battery are as follows 1 Check the battery tension in open circuit status disconnected 2 In case the battery s tensi...

Страница 17: ...ater CAUTION Using a high pressure water source could damage the radiator fins and render it ineffective Do not obstruct or deviate the radiator air intake by installing non approved accessories Inter...

Страница 18: ...rotect the cooling system against freezing Use a permanent type of anti freeze soft water and ethylene glycol plus corrosion and rust inhibitor chemicals for aluminium engines and radiators in the coo...

Страница 19: ...the tyres this will make them slippery and could result in an accident 19 NOTE Check the level when the engine is cold 1 Coolant level 2 Filler opening If the coolant level is low add the correct amou...

Страница 20: ...0 8 mm The spark plug should be taken out periodically to check the electrode gap If the plug is oily or has carbon build up on it the clean it with a sand blaster Following abrasive particle cleanin...

Страница 21: ...correctly fitted spark plug or an incorrect temperature can lead to severe damage to the engine and this damage is not covered by the warranty Always use the manufacturer s recommended brand of spark...

Страница 22: ...8 mm 0 028 0 031 in Before removing the carbon deposits check its colour this colour tells us whether the standard plug is the best for our use WARNING Becareful to the fuel loss when you remove the...

Страница 23: ...fter each race or session Clean if necessary Cleaning the air filter WARNING Clean the filter in a well ventilated zone and ensure that there are no sources of naked flame or sparks near the work area...

Страница 24: ...hrottle grip D Brake fluid reservoir NOTES Before the cable adjustment you must adjust the idle WARNING After the adjustment start the engine and turn the handlebar left and right at the maximum to ch...

Страница 25: ...e exhaust flange A Silencer B Silencer attachment bolts 25 CLUTCH Proper clutch lever play is 2 3 mm Play increases with the clutch wear and thus requires adjustment When there is too much play first...

Страница 26: ...ak WARNING A chain that breaks or jumps off the sprockets could snag on the engine sprocket or lock the rear wheel severely damaging the motorcycle and causing it to go out of control Checking tension...

Страница 27: ...ed using the straightedge or string method WARNING Misalignment of the wheel will result in abnormal wear and may result in an unsafe riding condition Tighten the chain adjustment nuts Tighten the axl...

Страница 28: ...n excessively or damaged replace it Chain guide slide Visually inspect the upper and lower part of the chain slider on the swing arm If this is worn then replace it A Chain guide slide B Rocker arm Pi...

Страница 29: ...bars to desired position A Apply oil A A Tighten the bolts securely first the forward bolts then the rear to a torque of 25 Nm If the handlebar is correctly installed there will be a minimal gap at t...

Страница 30: ...d also be changed if it is contaminated by water or dirt 30 Front brake lever Adjust brake lever to a comfortable position To adjust loosen the nut under the rubber protection B Tighten after adjustme...

Страница 31: ...time Check for fluid leakage around the fittings Check for brake line damage WARNING Do not mix brands of fluid Change the brake fluid in the brake line completely if the brake fluid must be refilled...

Страница 32: ...protector Remove the handlebar by loosening the handlebar clamp bolts A Loosen the steering stem bolt B Loosen the bolts for the upper suspension plate and remove it C Rotate the steering adjustment b...

Страница 33: ...ions The adjustments are done in 5 stages Adjust the compression and the rebond The range of both is 22 clicks If you close 0clicks the hyfraulic become very hard The standart adjustmenst is 16 clicks...

Страница 34: ...motorcycle upright Take out the handlebar bolts and take out the handlebars Remove the suspension caps from the rods Slowly compress the front forks all the way Lift the fork springs Holding the suspe...

Страница 35: ...t all removed parts 1 Spring 2 Counter nut 3 Suspension cap 4 Cap spanner 5 Counter nut spanner Suspension rod spring Different springs can be used depending on the weight of the driver and the track...

Страница 36: ...h an optional one Also the dampening force can be adjusted easily so changing oil viscosity is unnecessary Extension adjustment To adjust this rotate the screw on the rear of the shock until noting a...

Страница 37: ...tandard rear spring is k 5 2 Tighten the counter nut correctly Following the adjustment move the spring up and down to ensure that this is correctly in place Refit all removed parts Rear shock absorbe...

Страница 38: ...ber body may cause the spring and associated parts to be ejected at high velocity Always wear eye and face protection Removal and installation of spring should be performed by an official distributor...

Страница 39: ...cylinders and callipers under the fuel tank If water gets into the ignition coil or into the spark plug cap the spark will jump through the water and be grounded out the affected parts must be dried F...

Страница 40: ...lts 8 Spokes 9 Disk plate screws 18 Rear axle bolt 19 Silencer support bolts 20 Sub chassis bolts 21 Rear shock bolts 22 Exhaust flange bolt 23 Upper suspension plate bolts 24 Steering head nut 25 Bra...

Страница 41: ...p cover drain plug Calliper mounting bolts Disc plate mounting screws Engine mounting bolts Front axle bolt Front brake lever support bolt Fork flange bolt Steering nut Rear axle nut Rear brake pedal...

Страница 42: ...a high pressure spray washer Before lubricating each part clean off any rusty spots with rust remover and wipe off any grease oil dirt or grime General lubrication Clutch lever A Front brake lever B...

Страница 43: ...eep the engine in perfect shape After 5 hours of running of a new bike remove and change the oil and the oil filter After that you must change the oil every 10 hours or 500 kms NOTE The engine oil exp...

Страница 44: ...is given that this could provoke irritations and in the worst cases skin cancer Keep new or used oil away from the reach of children and animals Clean clothes sleeves and pants Wash yourself with soap...

Страница 45: ...his pression control screw After 1 min if the oil is not coming stop the engine Check if the oil tub or the oil pump are not block and check the etancheity After the solving problem check again the oi...

Страница 46: ...ing before making any setting evaluations or changes The major factors which must be considered in suspension tuning are rider weight rider skill and the track conditions as well as the rider s style...

Страница 47: ...o hard Oil too dense Fork oil degraded Too soft The front forks dive excessively during braking and deceleration 1 Front fork oil level low 2 The springs are too soft 3 Oil too light 4 Fork oil degrad...

Страница 48: ...and place one foot on the brake firmly If the bike maintains its level attitude as the suspension is compressed the suspensions are well balanced Sit astride the bike and take up a riding posture the...

Страница 49: ...of the suspension rear shock Bottoms at low speed Increase spring preload to maximum Bottom after successive 3 or 4 successive jumps NOTE The rear shock on this machine due to its adjustment possibili...

Страница 50: ...n in other conditions as the chain and sprockets will pack with mud sand and reduce chain slack 4 Check chain and pinion sprocket wear frequently when riding in mud or sand since wear is increase d in...

Страница 51: ...th fuel Check all the points listed in the Daily Pre ride Inspection Section General lubrication Connect the battery 2 Following a day of competition 1 Clean the air filter and change the oil filter a...

Страница 52: ...maximum speed length of time with motor running and total time The odometer and the control for the total time with motor running save the data to the memory even when the device is switched off When...

Страница 53: ...CURRENT SPEED SPD 4 399 9 kmph or mph 0 1 kmph or mph 0 1 MAXIMUM SPEED MS 4 399 9 kmph or mph 0 1 kmph or mph 0 1 DISTANCE TRAVELLED DST 0 0 19999 km or mi 0 1 kmph or mph 0 1 TIME RUNNING TT 0 9999...

Страница 54: ...last RESET operation ODO Odometer It shows the total mileage accumulated by the vehicle The data is stored in the memory even when the device is not running ART Time of use controller Calculates the...

Страница 55: ...nds and then release Selecting the values for the wheel circumference Enter the value for the wheel circumference by pressing button 1 in succession To go on to the next digit press button 3 Confirm b...

Страница 56: ...pm Confirm the reset by pressing buttons 1 and 2 simultaneously Total reset of the display Press the RESET button using a suitable object The display will start from zero except for the data for total...

Страница 57: ...for 3 seconds when the button is pressed If the lighting is connected to the 12V system on the vehicle it will be brighter and stay on for up to 20 minutes after the vehicle has come to a full halt S...

Страница 58: ...the fuel tub remove the fuel tap to clean it and reassemble it correctly remove the old fuel and change it the engine would start imediately Dry the spark plug or change it If the engine is drowned yo...

Страница 59: ...Valve set too small Decompression maladjusted Piston cylinder ring diameter tolerance excessive 3 4 5 6 7 8 Clean the connectors and use a electric contact spray Clean the venting tub from the fuel t...

Страница 60: ...be in perfect condition if not then they must be changed for new ones Change the cylinder head gasket Go to a specialist workshop Clean or change the air filter Go to a specialist workshop Go to a sp...

Страница 61: ...hock absorption too hard Replace the down selector mechanism spring Replace the gear drum Replace the ratchet spring of the selector Change gear fork Change Go to a specialist workshop Change Go to a...

Страница 62: ...cket loose steering shaft bolt loose Adjust the rear shock Add oil to the forks as required Empty the fork oil and fill with oil of the recommended viscosity Change front fork Go to a specialist works...

Страница 63: ...e brakes do not function correctly The lights blow The lighting system does not work Change the chassis Go to a specialist workshop Adjust the steering Go to a specialist workshop Change steering shaf...

Страница 64: ...s that become apparent within the period established in the Law decree 23 2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Direc...

Страница 65: ...the specifications set out in the User s Manual e The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of t...

Страница 66: ...of a claim under Warranty or to arrange an inspection of the defect by an expert from GG Any additional obligations arising out of guarantees on parts replaced free of charge or any other service rend...

Страница 67: ......

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GAS GAS EC250-4T 2010, Руководство пользователя

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