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USER’S MANUAL 

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22

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Prevent or repair scratches that cut the coat of paint 

● 

Immediately clean possible drops of acid or corrosive 
oils 

● 

Constantly  wipe  them  dry  from  water,  especially 
during the winter, because water contains salt 

WARNING 

Maintenance 

operations 

must 

be 

performed 

EXCLUSIVELY  BY  EXPERT  PERSONNEL  WITH  A 
COMPLETE WORKING KNOWLEDGE OF THE LIFT. 

When  servicing  the  lift  use  all  necessary  or  useful 
precautions to 

PREVENT ACCIDENTAL STARTING OF 

THE UNIT

● 

The  main  switch  on  the  control  panel 

MUST  BE 

LOCKED OUT IN POSITION “0"

see Fig. 54

● 

THE  LOCKOUT  KEY  must  be  kept  by  the 
MAINTENANCE FITTER for the full duration of the 
work. 

(

Fig. 55)

 

 

Remember: 

● 

MAIN POSSIBLE POTENTIAL HAZARDS 

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SAFETY  INSTRUCTIONS  IN  CHAPTER  3 
“SAFETY”. 

● 

RISK  OF  ELECTRIC  SHOCK  on  the  machine 
supply terminal box. 

DO  NOT  ATTEMPT  TO  ADJUST  OR  LUBRICATE 
PARTS  OF  THE  LIFT  WHILE  THEY  ARE  IN 
MOTION. 

AFTER  EACH  MAINTENANCE  INTERVENTION 
REMEMBER  TO  REFIT  THE  GUARDS  AND  REFIT 
OR  REACTIVATE  GUARDS  AND  PROTECTIONS 
THAT  WERE  REMOVED  OR  DISABLED  TO  MAKE 
THE MAINTENANCE WORK EASIER.  

IMPORTANT 

for optimal maintenance of the lift: 

● 

Use only original spare parts and the right tools for the 
job; make sure the tools are in good condition. 

● 

Observe  the  maintenance  intervals  recommended  in 
the manual;  these times are  guidelines and should be 
construed  as  the  maximum  intervals  between  each 
intervention. 

● 

Properly  executed  preventative  maintenance  calls  for 
constant  attention  and  surveillance  of  the  machine. 
Immediately check the cause of any anomalies such as 
undue noise, overheating, leakage of fluids, etc.. 

Pay particular attention to: 

● 

the  condition  of  the  lifting  organs  (lift  cables, 
cylinder, hydraulic power unit); 

● 

and the safety devices (microswitches, safety wedges). 

For  correct  maintenance  refer  to  the  following  documents 
supplied by the lift manufacturer: 

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Complete  functional  diagram  of  the  electrical 
equipment  and  ancillary  equipment,  together  with 
indication of the power supply connections; 

● 

Hydraulic circuit diagram with list of components and 
pressure setting values; 

● 

Exploded  view  with  all  necessary  information  for 
ordering spare parts; 

● 

List  of  possible  causes  of  faults  and  recommended 
solutions 

(chapter 7 of the manual)

PERIODIC MAINTENANCE SCHEDULE 

To  keep  the  lift  working  at  optimal  efficiency  levels 
observe the recommended maintenance schedule. 

If you fail to perform maintenance at the recommend times 
the  manufacturer  isn’t  liable  for  any  damage  under  the 
terms of the warranty. 

NOTE: 

The  schedule  indicated  assumes  normal  operating 
conditions;  in  particularly  hostile  conditions,  intervals 
between the operations should be reduced. 

ALL MAINTENANCE WORK MUST BE PERFORMED  
WITH  THE  LIFT  STATIONARY,  THE  POWER 
SUPPLY  DISCONNECTED  AND  A  LOCKOUT  ON 
THE MAIN SWITCH. 

 

Содержание TFA4500-3D

Страница 1: ...USER S MANUAL ELECTRO HYDRAULIC FOUR POST LIFT MODEL TFA4500 3D TFA5000 3D TFA5500 3D TFL5000 3D Version RR190604 01 Serial No Production Date...

Страница 2: ......

Страница 3: ...4 1 ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 14 4 2 POST ASSEMBLY 15 4 3 HYDRAULIC SYSTEM CONNECTION 17 4 4 ELECTRICAL SYSTEM CONNECTION 17 4 5 CABLE PRE ADJUSTMENT 18 4 6 SECURE THE POSTS TO THE GROUND...

Страница 4: ...USER S MANUAL ii...

Страница 5: ...s piece Fig 1 6 Right fixed platform Fig 1 7 Left moving platform Fig 1 8 Operator side this is the front of the lift including the area reserved for the operator with the control panel The operator s...

Страница 6: ...1 take the weight in the event of a cable failure the wedge automatically engages with the safety rods and immediately stops the movable section of the lift together with the vehicle the cable micro s...

Страница 7: ...USER S MANUAL 3 Chapter 2 SPECIFICATIONS 2 1 OVERALL DIMENSION TFA4500 3D...

Страница 8: ...USER S MANUAL 4 TFA5000 3D...

Страница 9: ...USER S MANUAL 5 TFA5500 3D...

Страница 10: ...USER S MANUAL 6 TFL5000 3D...

Страница 11: ...ion category no higher than class 18 15 according to ISO 4406 such as IP HYDRO OIL 32 SHELL TELLUS T37 or an equivalent oil 2 2 TECHNICAL SPECIFICATION MODEL TFA4500 3D TFA5000 3D TFA5500 3D TFL5500 3...

Страница 12: ...tyres inclusive of bulge caused by weight of vehicle on ground 2000 mm Min distance between inner walls of tyres inclusive of bulge caused by weight of vehicle on ground 900 mm Caution the lower part...

Страница 13: ...ces and or the platforms when they are moving or the presence of persons inside the danger zone indicated in Fig 13 is strictly prohibited The area occupied from the lift and perimetral band of width...

Страница 14: ...Longitudinal movements refer to forward and backward movement of the load vehicle To protect against the consequences of longitudinal movement the lift is installed with fixed wheel stops at the front...

Страница 15: ...e on the top of all four posts Fig 20 Should the steel cables slacken or break the safety wedges will stop the movable part of the lift and the vehicle in its current position Fig 21 Fig 21 RISKS FOR...

Страница 16: ...e an unacceptable overload or uneven loadsharing Therefore before lifting the vehicle and during all operations on the vehicle MAKE SURE THAT IT IS PROPERLY STOPPED BY THE HAND BRAKE Fig 24 RISK OF VE...

Страница 17: ...t be able to assure that all the areas of the lift are properly and uniformly illuminated in compliance with the laws in force in the place of installation RISK OF COMPONENT FAILURE DURING OPERATION T...

Страница 18: ...icle itself and the nearest fixed or mobile structures in the workshop Check Height 5000 mm min calculate also the height of the vehicles you intend to lift Distance from walls 800 mm min Working spac...

Страница 19: ...each in the area where you intend to install the lift Position the trestles as shown in the Fig 32 A B C D 2 Remove the posts from the packing Fig 32 1 2 3 4 together with the movable platform Fig 32...

Страница 20: ...ross piece Fig 32 6 Fig 35 4 2 POST ASSEMBLY Remove the safety rods from the top of the posts as shown in Fig 36 Fig 36 Preparation of the control post The control post is distinguished from the other...

Страница 21: ...ieces and the guide pins Fig 41 2 as shown in Fig 41 Fig 41 Check the Safety rods are straight Fit the Safety rods with the rounded edges of the slots towards the front of the posts Now secure the bot...

Страница 22: ...Y SKILLED PERSONNEL Before making any maneuvers 1 Check the fluid level and fill if necessary using mineral oil for hydraulic system ISO 32 H LP DIN 51525 2 Check the rotation direction of the motor b...

Страница 23: ...o the anchor holes Press LIFT button and complete the lift cycle during the cycle Check that the cross pieces slide freely and without undue rubbing friction you may want to stop the lift motion every...

Страница 24: ...nt machine parts Position of guards and protections ELECTRICAL CHECKS Correct connections in accordance with wiring diagrams Earth connection of the lift The operation of Lifting limit switch Lowering...

Страница 25: ...engage with each slot of the safety rods STOPPING When a vehicle is stopped in the elevated position the load must NEVER be supported by the lift cables the load must instead be supported by the stop...

Страница 26: ...s are guidelines and should be construed as the maximum intervals between each intervention Properly executed preventative maintenance calls for constant attention and surveillance of the machine Imme...

Страница 27: ...led and or well conserved packages Do not use grease that is too old or has undergone chemical changes to avoid irreversible damage to the lift cables Check lift cable wear by measuring the diameter a...

Страница 28: ...ugh the filler hole on the top Make sure the oil is filtered For oil types and characteristics refer to the technical specifications chapter 2 page 9 Close the filler plug Connect the lift to the powe...

Страница 29: ...utton Unplug the lift and call service center Lift does not descent Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on security devices Block valves have t...

Страница 30: ...CHINE ASSEMBLY The machine can only be scrapped by authorized technicians as in the case of assembly Used oil must be disposed off in compliance with the methods indicated in appendix A Metal parts of...

Страница 31: ...USER S MANUAL 27 APPENDIX B HYDRAULIC DIAGRAM...

Страница 32: ...USER S MANUAL 28 APPENDIX C ELECTRICAL WIRING DIAGRAM C 1 380V ELECTRICAL WIRING DIAGRAM...

Страница 33: ...USER S MANUAL 29 C 2 220V ELECTRICAL WIRING DIAGRAM...

Страница 34: ...actor CJX4 09 1 M Motor MS90L 4 1 SQ1 Limit switch ME 8108 1 SQ2 Safety switch ME 8108 1 SB Push button LA39 B2 11 W 1 SB2 Push button LA39 B2 11 W 1 H Buzzer AD16 22SM Y DC24V 1 YV Solenoid AC 24V 1...

Страница 35: ...USER S MANUAL 31 EXPLOSIVE DIAGRAM...

Страница 36: ...USER S MANUAL 32...

Страница 37: ...USER S MANUAL 33...

Страница 38: ...1 8 6 Q235 22 GB4142 84 column screw spring 8 D1 6XD12XH88 8 23 SGM 803 07 00 ball bearing cover 2 jointing parts 24 SGM 803 05 00 active board 2 2 jointing parts 25 SGM 803 04 00 active board 1 2 jo...

Страница 39: ...afety bolck 2 2 jointing parts 67 SGM 804 13 00 Safty screw pole1 2 jointing parts 68 SGM 804 06A 00 Handle safty 1 2 jointing parts 69 GB T2089 94 constringent spring 8 D1 8XD14X65 70 GB95 85 flat wa...

Страница 40: ...s 95 SGM 805 13 cable block 2 1 96 SGM 805 12 cable block 1 1 97 GB70 85 inner hexangular screw 10 M8X60 98 GB95 85 flat washer C 10 D8 99 GB93 87 spring washer 10 D8 100 SGM 805 14 Cable block 3 1 10...

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