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USER’S MANUAL 

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15

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The floor must be flat and without gradients (maximum of 
10 mm tolerance) 

INSTALLING WITH EXPANSION ANCHORS 

Example  of  installation  on  industrial  floor  in  average  mix 
concrete  with  embedded  electrowelded  reinforcing  mesh, 
thickness min. 180 mm and properly leveled. 

 

Fig. 30 

PREPARING THE FLOOR - MARKING 

The  measurements  shown  in  the  figure  are  compulsory; 
maximum tolerance is: 

● 

+/- 1 mm alignment 

● 

+/- 2 mm squaring 

WARNING 

UNAUTHORISED  PERSONS  MUST  NOT  BE 
ADMITTED DURING ASSEMBLY OPERATIONS. 

4.1  ASSEMBLY OF  MOVABLE  STRUCTURE 
(PLATFORM) 

 

Fig. 32

 

1 - Place 4 trestles of the same height and suitably sturdy to 
hold 250 kg each, in the area where you intend to install the 
lift. Position the trestles as shown in the 

Fig. 32-A/B/C/D

2  -  Remove  the  posts  from  the  packing 

(Fig.  32-1/2/3/4)

together  with  the  movable  platform 

(Fig.  32-7)

,  the 

hydraulic power unit and accessories. 

3  -  Place  the  fixed  platform 

(Fig.  32-8) 

on  two  trestles 

(Fig. 32-B/C) 

together with the two cross-pieces 

(Fig. 32-

5/6)

.

 

4 - Place the cross-piece 

(Fig. 32-5) 

on trestle 

(Fig. 32-A) 

and secure it to the fixed platform 

(Fig. 32-8)

.  

During  these  operations  check  that  the  steel  cables  are 
correctly positioned (Fig. 33). 

 

 

Fig. 33

 

5  -  Place  the  movable  platform 

(Fig.  32-7) 

on  the  cross-

pieces 

(Fig. 32-5/6)

6  -  Check  squaring  and  the  diagonals  of  the  cross-piece  - 
platform  assembly;  check  also  that  the  movable  platform 
runs smoothly between the cross-pieces; then, fully tighten 
the screws securing the fixed platform. 

Содержание TFA4500-3D

Страница 1: ...USER S MANUAL ELECTRO HYDRAULIC FOUR POST LIFT MODEL TFA4500 3D TFA5000 3D TFA5500 3D TFL5000 3D Version RR190604 01 Serial No Production Date...

Страница 2: ......

Страница 3: ...4 1 ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 14 4 2 POST ASSEMBLY 15 4 3 HYDRAULIC SYSTEM CONNECTION 17 4 4 ELECTRICAL SYSTEM CONNECTION 17 4 5 CABLE PRE ADJUSTMENT 18 4 6 SECURE THE POSTS TO THE GROUND...

Страница 4: ...USER S MANUAL ii...

Страница 5: ...s piece Fig 1 6 Right fixed platform Fig 1 7 Left moving platform Fig 1 8 Operator side this is the front of the lift including the area reserved for the operator with the control panel The operator s...

Страница 6: ...1 take the weight in the event of a cable failure the wedge automatically engages with the safety rods and immediately stops the movable section of the lift together with the vehicle the cable micro s...

Страница 7: ...USER S MANUAL 3 Chapter 2 SPECIFICATIONS 2 1 OVERALL DIMENSION TFA4500 3D...

Страница 8: ...USER S MANUAL 4 TFA5000 3D...

Страница 9: ...USER S MANUAL 5 TFA5500 3D...

Страница 10: ...USER S MANUAL 6 TFL5000 3D...

Страница 11: ...ion category no higher than class 18 15 according to ISO 4406 such as IP HYDRO OIL 32 SHELL TELLUS T37 or an equivalent oil 2 2 TECHNICAL SPECIFICATION MODEL TFA4500 3D TFA5000 3D TFA5500 3D TFL5500 3...

Страница 12: ...tyres inclusive of bulge caused by weight of vehicle on ground 2000 mm Min distance between inner walls of tyres inclusive of bulge caused by weight of vehicle on ground 900 mm Caution the lower part...

Страница 13: ...ces and or the platforms when they are moving or the presence of persons inside the danger zone indicated in Fig 13 is strictly prohibited The area occupied from the lift and perimetral band of width...

Страница 14: ...Longitudinal movements refer to forward and backward movement of the load vehicle To protect against the consequences of longitudinal movement the lift is installed with fixed wheel stops at the front...

Страница 15: ...e on the top of all four posts Fig 20 Should the steel cables slacken or break the safety wedges will stop the movable part of the lift and the vehicle in its current position Fig 21 Fig 21 RISKS FOR...

Страница 16: ...e an unacceptable overload or uneven loadsharing Therefore before lifting the vehicle and during all operations on the vehicle MAKE SURE THAT IT IS PROPERLY STOPPED BY THE HAND BRAKE Fig 24 RISK OF VE...

Страница 17: ...t be able to assure that all the areas of the lift are properly and uniformly illuminated in compliance with the laws in force in the place of installation RISK OF COMPONENT FAILURE DURING OPERATION T...

Страница 18: ...icle itself and the nearest fixed or mobile structures in the workshop Check Height 5000 mm min calculate also the height of the vehicles you intend to lift Distance from walls 800 mm min Working spac...

Страница 19: ...each in the area where you intend to install the lift Position the trestles as shown in the Fig 32 A B C D 2 Remove the posts from the packing Fig 32 1 2 3 4 together with the movable platform Fig 32...

Страница 20: ...ross piece Fig 32 6 Fig 35 4 2 POST ASSEMBLY Remove the safety rods from the top of the posts as shown in Fig 36 Fig 36 Preparation of the control post The control post is distinguished from the other...

Страница 21: ...ieces and the guide pins Fig 41 2 as shown in Fig 41 Fig 41 Check the Safety rods are straight Fit the Safety rods with the rounded edges of the slots towards the front of the posts Now secure the bot...

Страница 22: ...Y SKILLED PERSONNEL Before making any maneuvers 1 Check the fluid level and fill if necessary using mineral oil for hydraulic system ISO 32 H LP DIN 51525 2 Check the rotation direction of the motor b...

Страница 23: ...o the anchor holes Press LIFT button and complete the lift cycle during the cycle Check that the cross pieces slide freely and without undue rubbing friction you may want to stop the lift motion every...

Страница 24: ...nt machine parts Position of guards and protections ELECTRICAL CHECKS Correct connections in accordance with wiring diagrams Earth connection of the lift The operation of Lifting limit switch Lowering...

Страница 25: ...engage with each slot of the safety rods STOPPING When a vehicle is stopped in the elevated position the load must NEVER be supported by the lift cables the load must instead be supported by the stop...

Страница 26: ...s are guidelines and should be construed as the maximum intervals between each intervention Properly executed preventative maintenance calls for constant attention and surveillance of the machine Imme...

Страница 27: ...led and or well conserved packages Do not use grease that is too old or has undergone chemical changes to avoid irreversible damage to the lift cables Check lift cable wear by measuring the diameter a...

Страница 28: ...ugh the filler hole on the top Make sure the oil is filtered For oil types and characteristics refer to the technical specifications chapter 2 page 9 Close the filler plug Connect the lift to the powe...

Страница 29: ...utton Unplug the lift and call service center Lift does not descent Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on security devices Block valves have t...

Страница 30: ...CHINE ASSEMBLY The machine can only be scrapped by authorized technicians as in the case of assembly Used oil must be disposed off in compliance with the methods indicated in appendix A Metal parts of...

Страница 31: ...USER S MANUAL 27 APPENDIX B HYDRAULIC DIAGRAM...

Страница 32: ...USER S MANUAL 28 APPENDIX C ELECTRICAL WIRING DIAGRAM C 1 380V ELECTRICAL WIRING DIAGRAM...

Страница 33: ...USER S MANUAL 29 C 2 220V ELECTRICAL WIRING DIAGRAM...

Страница 34: ...actor CJX4 09 1 M Motor MS90L 4 1 SQ1 Limit switch ME 8108 1 SQ2 Safety switch ME 8108 1 SB Push button LA39 B2 11 W 1 SB2 Push button LA39 B2 11 W 1 H Buzzer AD16 22SM Y DC24V 1 YV Solenoid AC 24V 1...

Страница 35: ...USER S MANUAL 31 EXPLOSIVE DIAGRAM...

Страница 36: ...USER S MANUAL 32...

Страница 37: ...USER S MANUAL 33...

Страница 38: ...1 8 6 Q235 22 GB4142 84 column screw spring 8 D1 6XD12XH88 8 23 SGM 803 07 00 ball bearing cover 2 jointing parts 24 SGM 803 05 00 active board 2 2 jointing parts 25 SGM 803 04 00 active board 1 2 jo...

Страница 39: ...afety bolck 2 2 jointing parts 67 SGM 804 13 00 Safty screw pole1 2 jointing parts 68 SGM 804 06A 00 Handle safty 1 2 jointing parts 69 GB T2089 94 constringent spring 8 D1 8XD14X65 70 GB95 85 flat wa...

Страница 40: ...s 95 SGM 805 13 cable block 2 1 96 SGM 805 12 cable block 1 1 97 GB70 85 inner hexangular screw 10 M8X60 98 GB95 85 flat washer C 10 D8 99 GB93 87 spring washer 10 D8 100 SGM 805 14 Cable block 3 1 10...

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