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Installation Procedure

Page 2-4

GDL 69/69A Installation Manual

Revision E

190-00355-02

Channel

Volume

Mute

Figure 2-3. Typical Rocker Switches

MAY ALTERNATELY USE P/N 115-00511-00

(PART OF KIT 011-01148-00)

011-00950-04

330-00185-78

211-63207-10

8 PLCS

2 PLCS

115-00657-00

4. APPLY THREAD LOCKING COMPOUND TO ALL THREADED FASTENERS.

2. PART OF 011-00915-00 NUT PLATE KIT

1. PART OF 011-00796-35 BACK PLATE ASSEMBLY

NOTES:

115-00411-00

125-00059-04

211-63234-12

212-00022-00

125-00097-00

330-00053-02

PART OF 330-00053-02

211-63234-10

3. PART OF 011-00997-00 CONNECTOR KIT

3 PLCS

2 PLCS

Figure 2-4. Modular Rack for the G1000

Содержание GDL 69/69A

Страница 1: ...190 00355 02 June 2006 Revision E GDL 69 69A Installation Manual...

Страница 2: ...This Page Intentionally Left Blank...

Страница 3: ...t of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited Garmin International Inc 1200 E 151st Street...

Страница 4: ...rce 15 CFR Chapter VII Subchapter C and which may not be exported released or disclosed to foreign nationals inside or outside of the United States without first obtaining an export license A violatio...

Страница 5: ...d Wiring 2 5 2 6 XM Antenna 2 12 2 7 Weight and Balance 2 17 2 8 Electrical Load Analysis 2 17 2 9 Cooling Air 2 18 2 10 Installing Inserting Unit 2 18 3 SYSTEM INTERCONNECTS 3 1 3 1 Pin Out List 3 1...

Страница 6: ...2 10 Figure 2 8 Antenna Installation Location 2 13 Figure 2 9 XM Signal Gain Requirements 2 14 Figure 2 10 TNC Connector Installation 2 18 Figure 2 11 GDL 69 69A Installation 2 19 Figure 3 1 Pin Out 3...

Страница 7: ...GA 55A GA 57 XM Antenna Specifications 1 6 Table 1 8 Referenced Publications 1 7 Table 2 1 Kit Contents 2 1 Table 2 2 Pin Contact Part Numbers 2 5 Table 2 3 Recommended Crimp Tools 2 6 Table 2 4 Garmi...

Страница 8: ...f the modification The table is current at the time of publication of this manual see date on front cover and is subject to change without notice Authorized Garmin Sales and Service Centers are encour...

Страница 9: ...part of the G1000 Integrated Cockpit System GDU 104x connected to the MX20 Multi Function Display MFD or the 400 500 series displays See Table 1 1 for a list of 400 500 series units The GDL 69 69A ca...

Страница 10: ...9A and wiring for future 400 500 series upgrade that will provide audio control and display 1 5 Audio Entertainment Installation Limitations The GDL 69A XM Satellite Radio audio entertainment may be i...

Страница 11: ...XM Satellite Radio system Furthermore the AMBE R voice compression software included in this product is protected by intellectual property rights including patent rights copyrights and trade secrets...

Страница 12: ...x B Table 1 2 GDL 69 69A Specifications GDL 69 69A Characteristics Specification Operating Temperature Range 55 C to 70 C Input Voltage Range 9 0 to 33 0 VDC Software Compliance RTCA DO 178B Level D E...

Страница 13: ...21 9 8 26 209 8 6 91 175 6 0 73 18 49 4 46 113 22 1 60 40 53 0 37 9 40 1 48 37 7 ANTENNA 6 43 163 2 7 9 200 9 3 98 101 1 CENTER OF GRAVITY 3 57 90 7 CENTER OF GRAVITY 0 73 18 6 J691 6 30 160 0 7 26 18...

Страница 14: ...op form factor GA 55A 011 01153 00 XM Antenna Thru mount ARINC 743 style mount GA 57 011 01032 00 GPS WAAS XM Antenna Thru mount ARINC 743 style mount Table 1 6 XM Satellite Radio Antenna Minimum Requ...

Страница 15: ...latory Criteria The GDL 69 69A and GA 55 and GA 55A are PMA authorized 1 11 Unpacking Unit Carefully unpack the equipment and make a visual inspection of the unit for evidence of damage incurred durin...

Страница 16: ...WARRANTY To obtain warranty service contact your local Garmin Authorized Service Center For assistance in locating a Service Center near you call Garmin Customer Service at one of the numbers shown be...

Страница 17: ...GDL 69 69A installation as defined in AC 43 13 2A Chapter 1 and evaluate the necessity for audio suppression inputs in accordance with the GDL 69A Audio Limitations in Section 6 Perform the post inst...

Страница 18: ...Flat Head Screw MS24693 AN507R or equivalent Circuit Breaker Appropriate for selected wire size 2 4 Equipment Mounting 2 4 1 Rack Location and Installation The GDL 69 69A may be mounted in a pressuri...

Страница 19: ...ting screw in contact with the airframe to minimize radiated electromagnetic interference EMI GDL 69 P N 011 00986 00 P N 001 00987 00 GDL 69A BACK PLATE ASSEMBLY P N 011 00796 35 CONNECTOR KIT ASSEMB...

Страница 20: ...4 330 00185 78 211 63207 10 8 PLCS 2 PLCS 115 00657 00 4 APPLY THREAD LOCKING COMPOUND TO ALL THREADED FASTENERS 2 PART OF 011 00915 00 NUT PLATE KIT 1 PART OF 011 00796 35 BACK PLATE ASSEMBLY NOTES 1...

Страница 21: ...installer supplies and fabricates all of the cables Except for the antenna connection all electrical connections are made through a 78 pin D Subminiature connector provided by Garmin Construct the wi...

Страница 22: ...re all plastic others are plastic with metal tip 2 Non Garmin part numbers shown are not maintained by Garmin and are subject to change without notice 2 5 2 Connector Assembly 1 Backshell Cast Housing...

Страница 23: ...embly Configuration Module 1 012 00605 00 3 Connector High Density 78 Pin 1 330 00185 78 4 Wire Harness Backshell Ground 1 320 00212 00 5 Clamp Backshell 62 78 Pin 1 115 00499 03 6 Cover Backshell 50...

Страница 24: ...1 Crimp pins 4 onto each wire of the four conductor wire harness 3 Strip 1 8 of insulation from each wire prior to crimping 2 Insert newly crimped pins and wires 3 4 into the appropriate connector ho...

Страница 25: ...20 Conductor 6 AWG 24 1 320 00212 00 5 Screw 4 40 x 250 FLHP 100 SS P Nylon 2 211 63234 08 2 5 4 1 Spider Parts List The following table provides a list of parts needed to install a Spider kit Most p...

Страница 26: ...onductors present in the cable Reference the following MIL Specs for solder sleeves M83519 1 1 M83519 1 2 M83519 1 3 M83519 1 4 M83519 1 5 b Solder the prepared wire assembly 4 7 Slide a piece of shri...

Страница 27: ...Find the horn and compare the installation with Figure D 5 Activate the horn per the method described in the aircraft s maintenance manual For the gear horn this may require having the aircraft raise...

Страница 28: ...s very important to have good conductivity between the coaxial shield and the ground plane This is ensured when all the fasteners properly ground the antenna base to the skin of the aircraft The resis...

Страница 29: ...Installation Procedure GDL 69 69A Installation Manual Page 2 13 190 00355 02 Revision E Figure 2 8 Antenna Installation Location...

Страница 30: ...al gain and loss factors that exist between the antenna and the XM receiver The gain loss factors that need to be accounted for are shown in Figure 2 9 The GDL 69 69A has the capability to internally...

Страница 31: ...onent must be between 6dB and 4dB If the GDL 69 69A gain loss component is outside this range additional gain or loss must be added between the antenna and the GLD 69 69A RF input The factory default...

Страница 32: ...loss of the antenna cable is critical to the performance of the GDL 69 69A operation To accommodate this the GDL 69 69A has the ability to be configured for the amount of antenna cable loss To reduce...

Страница 33: ...69 and Modular Rack Weight 2 67 lbs 1 21 kg GDL 69A Weight 1 86 lbs 0 84 kg GDL 69A and Remote Rack Weight 2 83 lbs 1 29 kg GDL 69A and Modular Rack Weight 2 81 lbs 1 27 kg GA 55 Antenna 0 25 lbs 0 11...

Страница 34: ...stallation and assembly refer to the outline and installation drawings shown in Figure 2 2 or Figure 2 4 of this manual The two installation configurations available are the G1000 modular rack or remo...

Страница 35: ...tighten the Locking Lever Handle Securing Screw 4 to mechanically secure the unit to the Mount Rack GDL 69 69A 011 00986 00 011 00987 00 Locking Lever Handle 1 Locking Lever Handle Cam Head 2 Locking...

Страница 36: ...Installation Procedure Page 2 20 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 37: ...Signal Ground 5 RS 232 In 2 In 6 RS 232 In 3 In 7 RS 232 In 1 In For Factory Use Only 8 RS 232 Out 1 Out For Factory Use Only 9 Data Link System ID Program 1 In 10 Data Link System ID Program 2 In 11...

Страница 38: ...t In 4 A In 58 Ethernet Out 4 B Out 59 Ethernet Out 4 A Out 60 Config Module Clock Out 61 Audio Suppression Hi 1 GDL 69A Only 62 Audio Suppression Hi 2 GDL 69A Only 63 Audio Suppression Hi 3 GDL 69A O...

Страница 39: ...dule input pins contain no lightning protection the configuration module must be mounted within the connector backshell as described in Section 2 5 3 P691 1 Configuration Module Ground P691 21 Configu...

Страница 40: ...nput Ch1 A P691 24 Ethernet Receiver output Ch1 B P691 25 Ethernet Receiver output Ch1 A PORT 2 P691 26 Ethernet Receiver input Ch2 B P691 27 Ethernet Receiver input Ch2 A P691 28 Ethernet Receiver ou...

Страница 41: ...Input will go active with input voltages above 8 5V Active LOW discrete inputs Input will go active with input voltages below 5 0V P691 61 Active HIGH discrete input P691 62 Active HIGH discrete input...

Страница 42: ...Line Out Right This is the right channel audio P691 54 Line Out Left This is the left channel audio 3 2 9 Reserved Pins These pins are reserved and should not be connected P691 9 P691 10 3 2 10 Spare...

Страница 43: ...lation information to be stored in the configuration module For MX20 and 400 500 series units the configuration module is installed in the back panel connector backshell assembly and the only paramete...

Страница 44: ...is zero or 100 then the gain loss compensation is outside the range required for proper operation Review Section 2 6 4 for appropriate corrective action 4 2 3 Configuration Module Procedure for GDU 1...

Страница 45: ...perational Checkout Before performing system checkout ensure that the configuration module if applicable is properly programmed and the GDL 69 69A connected to the correct communication port Display C...

Страница 46: ...69 69A Installation Manual Revision E 190 00355 02 Figure 4 2 Data Link Configuration Page on the 400 500 Series 500 Series shown 400 Series screen is similar Figure 4 3 Configuration Upload Page GDU...

Страница 47: ...Mute Pressing the Mute switch should terminate sound from speakers Pressing it again should resume audio More optional checkout procedures are available after the GDL 69 69A is activated with XM Satel...

Страница 48: ...System Configuration Checkout Page 4 6 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 49: ...is GDL 69A and not GDL 69 with no audio feature Verify wiring of audio suppression input Verify wiring is going to correct active high or active low input sense Check wiring from GDL 69A to audio pan...

Страница 50: ...Troubleshooting Page 5 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 51: ...t is beyond the scope of this STC It is possible for installers to seek evaluation and approval of an alternate installation by means of the field approval process In both cases each installation or a...

Страница 52: ...Limitations Page 6 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 53: ...included in this section 7 1 Audio Suppression If installation requires use of audio suppression inputs each installed input must be verified for proper operation on an annual basis 7 2 Equipment Cal...

Страница 54: ...Periodic Maintenance Page 7 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 55: ...he sole and express purpose of installation and approval of installation of the GDL 69 and GDL 69A XM Radios and associated interfaces to other previously approved equipment A 3 Continued Airworthines...

Страница 56: ...STC Data Page A 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 57: ...vironment Qualification Form Go to the Dealers Only site at http www garmin com for the latest Environmental Qualification Forms Refer to the table below for the specific Qualification Form number Mod...

Страница 58: ...Environmental Qualification Form Page B 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 59: ...t be applied Load Factor x 2 69 lbs will be the following Table C 1 Static Test Load GDL 69 with Remote Rack Direction of Force Load Factor Static Test Load Load Factor x GDL 69 Rack Weight Downward 6...

Страница 60: ...he other three directions upward sideward and forward at the above calculated forces shown for your particular unit and rack The values are found in Tables C 1 and C 2 7 Examine the support structure...

Страница 61: ...Installation Drawings GDL 69 69A Installation Manual Page D 1 190 00355 02 Revision E Appendix D Installation Drawings...

Страница 62: ...Installation Drawings Page D 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Страница 63: ...Antenna Mounting Diagrams GDL 69 69A Installation Manual Page D 3 190 00355 02 Revision E Figure D 1 GDL 69 Interconnect to MFD and Audio Panel...

Страница 64: ...Installation Drawings Page D 4 GDL 69 69A Installation Manual Revision E 190 00355 02 Figure D 2 GDL 69 Interconnect to GDU 104x...

Страница 65: ...Installation Drawings GDL 69 69A Installation Manual Page D 5 190 00355 02 Revision E Figure D 3 GDL 69 Interconnect to 400 500 Series...

Страница 66: ...Installation Drawings Page D 6 GDL 69 69A Installation Manual Revision E 190 00355 02 Figure D 4 GDL 69 Interconnect to MFD and 400 500 Series...

Страница 67: ...Installation Drawings GDL 69 69A Installation Manual Page D 7 190 00355 02 Revision E Figure D 5 Interconnect to Warning Horns...

Страница 68: ...Installation Drawings Page D 8 GDL 69 69A Installation Manual Revision E 190 00355 02 Figure D 6 Optional Audio Attenuation...

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