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Installation instruction for Remote Option

The remote option (option C) allows start / stop and alarm monitoring functions from a remote location.  The option is
universal for all VSS dryer products.  There are four terminal on the remote option board.    Terminals 1:5 are active
and are used for remote start / stop functions.  Terminals 2:6, 3:7, and 4:8 are dry and used for remote alarm
monitoring functions. Follow the procedures outlined below to install the remote option.

CAUTION: DEENERGIZE THE AIR DRYER AT THE MAIN SOURCE OF ELECTRICAL SUPPLY BEFORE
BEGINNING INSTALLATION OF REMOTE OPTION.  FAILURE TO DO SO COULD RESULT IN PERSONAL
INJURY AND / OR EQUIPMENT DAMAGE.

 1.  Install option board in the rear section of the electrical compartment of the dryer.  There are two predrilled holes that
are designed to accept self-tapping or sheet metal screws. The terminals on the control board should face the rear of
the dryer when properly installed.

2.  Remove jumper (JP1) from the rear of the main dryer solid state control board.  JP1 location is detailed in the dryer
Operation and Maintenance manual.  

Remote option will not work unless JP1 is removed.

3. Plug the “pigtail” provided with the remote option into the blank jack on the back of the main control board.

The switch on the remote board must be in the REMOTE position for the  option to work properly

.

4. At this point, the option  is installed and ready for customer supplied connections.  Please refer to the diagram of the
option terminal board when making connections.

PLEASE NOTE: CONTACT RATINGS ON REMOTE OPTION BOARD ARE 48 VAC/DC.

a. Terminals 1 and 5 are connected.  Power is supplied to one side of the contacts from the
 solid state control board and parallels the on off function on the dryer. When a switch is installed
between 1 and 5 the dryer will turn on when the switch is closed and shut off  when the switch is open.

b. Terminals 2 and 6 are connected to dry contacts on the control board that close when the dryer is
on and can be used to  give a remote RUN indication. Connect customer-supplied power to
number 2 side on the terminal. Connect number 6 side to customer supplied device such as light,
relay coil. etc. that will be used to give remote indication.

c. Terminals 3 and 7 are connected to dry contacts on the control board that close when a
HIGH REFRIGERANT TEMP OR HIGH TEMP alarm is sensed and can be used to give a
remote high temperature indication. Connect customer-supplied power to number 3 side on
the terminal. Connect number 7 side to customer supplied device such as light, relay coil. etc. that
 will be used to give remote indication.

d. Terminals 4 and 8 are connected to dry contacts on the control board that close when a
HIGH DEWPOINT alarm is sensed and can be used to give a remote high dewpoint indication.
Dewpoint alarm will not activate until 15 minutes after the dryer is turned on to allow it to reach
operating conditions. Connect customer-supplied power to number 4 side on the terminal. Connect
number 8 side to customer supplied device such as light, relay coil. etc. that will be used to give remote 
indication.

Содержание VSS Series

Страница 1: ...VSS SERIES REFRIGERATED DRYER OPERATIONS MAINTENANCE 300 1000 SCFM PRINTED IN THE USA 2 2 645 REV A 10 00...

Страница 2: ...on Pg 11 16 Location Typical Installation Piping and Connections Recommended Filters Electrical Connections Drain Valve Time Settings Remote Contact Hook up SECTION 5 Start up and Shutdown Procedures...

Страница 3: ...MANUFACTURE V S S FLOW SCFM OPTIONS VOLTAGE A AIR COOLED W WATER COOLED 300 400 500 650 800 1000 C REMOTE OPERATION CONTACTS 48V MAX INPUT F PACKAGED FILTERS P IN OUT AIR PRESSURE GAUGES R REFRIGERANT...

Страница 4: ...to condense Liquid water is entrained in the air stream where it enters a high efficiency water separator and is removed from the system by means of an automatic drain Refrigerant circuit Refrigerant...

Страница 5: ...the dryers full flow range The low end frequency is set at the minimum motor speed that provides adequate oil distribution in the compressor The unit has three control modes Start up Mode Controlled...

Страница 6: ...ILL NOT BE HELD LIABLE FOR FAILURE TO FOLLOW THESE INSTRUCTIONS AND GUIDELINES Before starting or installing the dryer be sure that all power to the unit is off valves are shut and the air circuit is...

Страница 7: ...CORRECT AND UP TO APPLICABLE CODES Read and understand the MSDS and first aid instructions for Refrigerant 22 R 22 2 3 OPERATION DO NOT OPERATE THE DRYER ABOVE THE STATED WORKING PRESSURE SEE SPECIFIC...

Страница 8: ...TNMQMTN PLS PLS PLS PLS PLS PLS PLS PLS OLT OLT OLT OLT QQ QQ QQ QQ PT PT PT PT RS RS RS RS PWLN PWLN PWLN PWLN QRLV QRLV QRLV QRLV QPLU QPLU QPLU QPLU OSLW OSLW OSLW OSLW M M M M QLO QLO QLO QLO ONLO...

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Страница 11: ...sure room for maintenance and proper air circulation to air cooled components Some jurisdictions have codes requiring specific clearances around equipment Check with all local authorities to ensure co...

Страница 12: ...ll pipe should be deburred and threaded to a proper depth and length before installation Threads should be inspected for cleanliness and depth of cut Good quality pipe compound should be used in the m...

Страница 13: ...oalescing filters should be used in conjunction with a good particulate filter The particulate filter is used to extend the life and the function of the coalescing element Recommended filters are as f...

Страница 14: ...NSTALL THE PROPER ELECTRICAL PROTECTION CAN RESULT IN PERSONAL INJURY FIRE EQUIPMENT DAMAGE OR DEATH THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY LACK OF OR IMPROPERLY INSTALLED...

Страница 15: ...NG DIAGRAM DRAIN TIMING SEC JUMPER SELECTION 2 3 4 1 5 8 7 6 L A C O L E T O M E R NO VOLTAGE CONTACT RUNNING SIGNAL OUTPUT DEW POINT ALARM SIGNAL OUTPUT ALARM SIGNAL OUTPUT ON WHEN DEW POINT IS ABNOR...

Страница 16: ...he diagram of the option terminal board when making connections PLEASE NOTE CONTACT RATINGS ON REMOTE OPTION BOARD ARE 48 VAC DC a Terminals 1 and 5 are connected Power is supplied to one side of the...

Страница 17: ...ead Start Mode II Turn dryer ON 5 With valves in position 2 SLOWLY pressurize the airside of the system by opening the inlet valve to the dryer As pressure increases the dryer will turn on and begin t...

Страница 18: ...ed You will hear the Motor Speed change Go to Operation Monitor to follow speed and kW change INITIALIZE Press Menu Arrow up until display reads Initialize Press Enter Arrow up until the display reads...

Страница 19: ...he drain by depressing the drain switch on the main control panel 2 Inspect and log pressure differential readings across filters Inspect filters if they are out of range Change as necessary MONTHLY 1...

Страница 20: ...ITCH TO MANUAL AND REPLACE SWITCH ALARM LAMP IS ON SAFETY IS TRIPPED REMOVE POWER AND CLEAR SAFETY MANUAL MODE DEWPOINT LAMP DOES NOT TURN ON MAIN SWITCH IS NOT ON SUPPLY VOLTAGE IS OUT OF RANGE OR NO...

Страница 21: ...N HEAT EXCHANGER AIR PRESSURE IS TOO LOW SAFETY IS ON DUE TO LOSS OF REFRIGERANT HIGH AMBIENT TEMP HIGH INLET TEMP LOW INLET AIR PRESSURE FLOW TOO HIGH PLUGGED FILTER NON FUNCTIONAL FAN MOTOR LIQUID I...

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Страница 31: ...31 WIRING DIAGRAMS...

Страница 32: ...32...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...35...

Страница 36: ...36...

Страница 37: ...ers option to repair or replace the heat exchanger This extended warranty is limited to parts only and will be prorated in the following manner year 1 100 of current cost year 2 100 year 3 75 year 4 5...

Страница 38: ...solve it over the phone If the problem cannot be resolved over the phone arrangements will be made for an outside service source to look at the dryer and determine a course of action for repairs The c...

Страница 39: ...ir freight is required the manufacturer will pay the cost of normal ground transportation and the customer will be liable for costs above those charges Removal or reinstallation of equipment or extra...

Страница 40: ...RANTY CLAIM INITIATION FORM FILL IN INFORMATION AND FAX TO 303 783 2333 UNIT MODEL NUMBER UNIT SERIAL NUMBER INSTALLATION DATE DISTRIBUTOR P O NUMBER INITIATES SERVICE CALL FAX NUMBER WHERE WARRANTY C...

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