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11

SECTION 4    INSTALLING THE DRYER

4.1   LOCATION

DO NOT INSTALL DRYER IN AN ENVIRONMENT OF CORROSIVE CHEMICALS, EXPLOSIVE GASSES,
POISONOUS GASSES, STEAM HEAT, AREAS OF HIGH AMBIENT CONDITIONS, OR EXTREME DUST AND
DIRT.

Install the dryer in a protected, well-ventilated area where the ambient temperatures are between 

40 degrees and 100

degrees F.

  The dryer will generate the amount of heat listed in the heat rejection column of the specification table. It

must be installed in an area that has ventilation and air flow sufficient to handle the required heat removal.

FAILURE TO INSTALL DRYER IN THE PROPER AMBIENT CONDITIONS WILL AFFECT THE DRYERS ABILITY
TO CONDENSE REFRIGERANT GAS.   THIS CAN CAUSE HIGHER LOADS ON THE COMPRESSORS, LOSS OF
DRYER EFFICIENCY AND PERFORMANCE, OVERHEATED CONDENSER FAN MOTORS, ELECTRICAL
COMPONENT FAILURE, AND DRYER FAILURE DUE TO THE FOLLOWING: COMPRESSOR LOSS, FAN MOTOR
FAILURE, AND ELECTRICAL COMPONENT FAILURE.  FAILURES OF THIS TYPE WILL AFFECT WARRANTY
CONSIDERATIONS.

Install the dryer in a clean, dry, non-corrosive environment.  Clearance
around the dryer should be no less than 

12“

 on all sides to ensure room

for maintenance and proper air circulation to air cooled components.
Some jurisdictions have codes requiring specific clearances around
equipment.  Check with all local authorities to ensure compliance with all
applicable state, local, and national codes.

Refrigerated air dryers have water present in them at all times.  Fumes
from things such as formaldehyde, carbon dioxide, sulfur compounds, and
ammonia  will combine with water in the dryer to form acids such as
carbonic, sulfuric, and nitric which are extremely corrosive to the dryer.
Install the air inlet to the air compressor in a manner that ensures that
corrosive fumes are not introduced into the air system.

DRYER FAILURE DUE TO ACID OR CORROSIVE SUBSTANCE ATTACK IS CONSIDERED OWNER ABUSE AND
WILL NOT BE COVERED AS A WARRANTY ITEM.  IT IS THE USERS RESPONSIBILITY TO ENSURE THAT AIR
SUPPLIES ARE CLEAN AND CONTAMINANT FREE.

Install the dryer indoors.  Dryers are not meant to be installed outdoors exposed to the weather. If the dryer must be
installed outdoors, it must be in a weatherproof enclosure that provides for adequate airflow to the dryer.

Position the dryer in an upright position on a solid, level, vibration free surface capable of supporting the dryers weight.
Rubber isolation pads should be installed between the dryer and the surface it is placed on.

Содержание VSS Series

Страница 1: ...VSS SERIES REFRIGERATED DRYER OPERATIONS MAINTENANCE 300 1000 SCFM PRINTED IN THE USA 2 2 645 REV A 10 00...

Страница 2: ...on Pg 11 16 Location Typical Installation Piping and Connections Recommended Filters Electrical Connections Drain Valve Time Settings Remote Contact Hook up SECTION 5 Start up and Shutdown Procedures...

Страница 3: ...MANUFACTURE V S S FLOW SCFM OPTIONS VOLTAGE A AIR COOLED W WATER COOLED 300 400 500 650 800 1000 C REMOTE OPERATION CONTACTS 48V MAX INPUT F PACKAGED FILTERS P IN OUT AIR PRESSURE GAUGES R REFRIGERANT...

Страница 4: ...to condense Liquid water is entrained in the air stream where it enters a high efficiency water separator and is removed from the system by means of an automatic drain Refrigerant circuit Refrigerant...

Страница 5: ...the dryers full flow range The low end frequency is set at the minimum motor speed that provides adequate oil distribution in the compressor The unit has three control modes Start up Mode Controlled...

Страница 6: ...ILL NOT BE HELD LIABLE FOR FAILURE TO FOLLOW THESE INSTRUCTIONS AND GUIDELINES Before starting or installing the dryer be sure that all power to the unit is off valves are shut and the air circuit is...

Страница 7: ...CORRECT AND UP TO APPLICABLE CODES Read and understand the MSDS and first aid instructions for Refrigerant 22 R 22 2 3 OPERATION DO NOT OPERATE THE DRYER ABOVE THE STATED WORKING PRESSURE SEE SPECIFIC...

Страница 8: ...TNMQMTN PLS PLS PLS PLS PLS PLS PLS PLS OLT OLT OLT OLT QQ QQ QQ QQ PT PT PT PT RS RS RS RS PWLN PWLN PWLN PWLN QRLV QRLV QRLV QRLV QPLU QPLU QPLU QPLU OSLW OSLW OSLW OSLW M M M M QLO QLO QLO QLO ONLO...

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Страница 11: ...sure room for maintenance and proper air circulation to air cooled components Some jurisdictions have codes requiring specific clearances around equipment Check with all local authorities to ensure co...

Страница 12: ...ll pipe should be deburred and threaded to a proper depth and length before installation Threads should be inspected for cleanliness and depth of cut Good quality pipe compound should be used in the m...

Страница 13: ...oalescing filters should be used in conjunction with a good particulate filter The particulate filter is used to extend the life and the function of the coalescing element Recommended filters are as f...

Страница 14: ...NSTALL THE PROPER ELECTRICAL PROTECTION CAN RESULT IN PERSONAL INJURY FIRE EQUIPMENT DAMAGE OR DEATH THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY LACK OF OR IMPROPERLY INSTALLED...

Страница 15: ...NG DIAGRAM DRAIN TIMING SEC JUMPER SELECTION 2 3 4 1 5 8 7 6 L A C O L E T O M E R NO VOLTAGE CONTACT RUNNING SIGNAL OUTPUT DEW POINT ALARM SIGNAL OUTPUT ALARM SIGNAL OUTPUT ON WHEN DEW POINT IS ABNOR...

Страница 16: ...he diagram of the option terminal board when making connections PLEASE NOTE CONTACT RATINGS ON REMOTE OPTION BOARD ARE 48 VAC DC a Terminals 1 and 5 are connected Power is supplied to one side of the...

Страница 17: ...ead Start Mode II Turn dryer ON 5 With valves in position 2 SLOWLY pressurize the airside of the system by opening the inlet valve to the dryer As pressure increases the dryer will turn on and begin t...

Страница 18: ...ed You will hear the Motor Speed change Go to Operation Monitor to follow speed and kW change INITIALIZE Press Menu Arrow up until display reads Initialize Press Enter Arrow up until the display reads...

Страница 19: ...he drain by depressing the drain switch on the main control panel 2 Inspect and log pressure differential readings across filters Inspect filters if they are out of range Change as necessary MONTHLY 1...

Страница 20: ...ITCH TO MANUAL AND REPLACE SWITCH ALARM LAMP IS ON SAFETY IS TRIPPED REMOVE POWER AND CLEAR SAFETY MANUAL MODE DEWPOINT LAMP DOES NOT TURN ON MAIN SWITCH IS NOT ON SUPPLY VOLTAGE IS OUT OF RANGE OR NO...

Страница 21: ...N HEAT EXCHANGER AIR PRESSURE IS TOO LOW SAFETY IS ON DUE TO LOSS OF REFRIGERANT HIGH AMBIENT TEMP HIGH INLET TEMP LOW INLET AIR PRESSURE FLOW TOO HIGH PLUGGED FILTER NON FUNCTIONAL FAN MOTOR LIQUID I...

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Страница 28: ...UNNWQQN UNNWQQN UNNWQQN PQ rfcpkgqrcpJbcu nmglr UNNWQPW UNNWQPW UNNWQPW UNNWQPW PR rfcpkmqr_r UNNWQNV UNNWQNV UNNWQNV UNNWQNV PS rp_lqdmpkcp lM_ lM_ UNOOOTQ UNOOOTQ PT t_jtcJcvf_sqr UNNWPRV UNNWPRV U...

Страница 29: ...QQN UNNWQQN UNNWQQN UNNWQQN PQ rfcpkgqrcpJbcu nmglr UNNWQPW UNNWQPW UNNWQPW UNNWQPW PR rfcpkmqr_r UNNWQNV UNNWQNV UNNWQNV UNNWQNV PS rp_lqdmpkcp UNNWQPR UNNWQPR lM_ lM_ PT t_jtcJcvf_sqr UNNWPRV UNNWPR...

Страница 30: ...UNNWQQN UNNWQQN PQ rfcpkgqrcpJbcu nmglr UNNWQPW UNNWQPW UNNWQPW UNNWQPW PR rfcpkmqr_r UNNWQNV UNNWQNV UNNWQNV UNNWQNV PS rp_lqdmpkcp UNOOOTQ UNOOOTQ UNNWQPR UNNWQPR PT t_jtcJcvf_sqr UNNNWPRV UNNNWPRV...

Страница 31: ...31 WIRING DIAGRAMS...

Страница 32: ...32...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...35...

Страница 36: ...36...

Страница 37: ...ers option to repair or replace the heat exchanger This extended warranty is limited to parts only and will be prorated in the following manner year 1 100 of current cost year 2 100 year 3 75 year 4 5...

Страница 38: ...solve it over the phone If the problem cannot be resolved over the phone arrangements will be made for an outside service source to look at the dryer and determine a course of action for repairs The c...

Страница 39: ...ir freight is required the manufacturer will pay the cost of normal ground transportation and the customer will be liable for costs above those charges Removal or reinstallation of equipment or extra...

Страница 40: ...RANTY CLAIM INITIATION FORM FILL IN INFORMATION AND FAX TO 303 783 2333 UNIT MODEL NUMBER UNIT SERIAL NUMBER INSTALLATION DATE DISTRIBUTOR P O NUMBER INITIATES SERVICE CALL FAX NUMBER WHERE WARRANTY C...

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