background image

7

2.7  Electronic Demand Drain – 

I-Controller Level 3

A.    An automatic electric demand drain (EDD) 

discharges condensate removed by the 

separator. 

B.  All standard I-Controller Level 3 models are 

supplied with one EDD. Models with the 

additional (optional) cold coalescing filter are supplied 

with a second EDD.

C.    Models 200-750

 

For manual draining, convenient dryer depressurization, 

and EDD service, a three-way valve assembly has been 

installed at the bottom of the moisture separator (and 

cold coalescing filter where applicable).  Review the 

following for proper drain function:
• 

Automatic Draining - Valve handle should be 

positioned parallel to the valve body (as shown), with 

the arrow on the handle pointing toward the EDD.  

In this position, condensate will flow from the bowl 

to the EDD.

• 

Drain Isolation (Shutdown) - Valve handle shall be 

turned perpendicular to the valve body (rotate 90°).  

In this position, condensate flow is shutoff.

 

• 

Manual Draining - Drain valve handle shall be rotated 

slightly past the drain isolation position to allow 

throttling through the valve for manual discharge 

and depressurization.

• 

NOTE:

  The quick disconnect fitting allows removal 

of the entire drain assembly.  

however, the 

unit must be depressurized prior to 

disassembly or serious injury may occur.

NOTE:

  Discharge is at system pressure. Drain line should be 

anchored.

NOTE:

  Condensate may contain oil. Comply with applicable 

laws concerning proper disposal.
D.    Verify that isolation valves are open. If the drain fails to 

discharge after the valve is energized, the electronic 

control circuit will repeatedly energize the valve in an 

attempt to clear the discharge port.  If, after 60 seconds, 

the drain still fails to discharge, the control circuit then 

switches to the alarm mode.  In this mode the valve 

is de-energized and the red alarm light is activated on 

the drain and the dryer controller. The valve is then 

automatically energized every 4 minutes for 5 seconds.  

Check the drain operation.  Push drain (push-to-test) 

button on the Energy Management Monitor control 

board to energize drain.  A flow of condensate and/or air 

should be present at the drain outlet.  The alarm mode 

automatically clears after the drain returns to normal 

operation.

Programming Instructions

(CONFIGURATION or UNIT SET UP modes only)

1.  Press (Right-Arrow) or (Left-Arrow) to select from the 

following Main Menu items:  OPERATION, MAINTENANCE, 

CONFIGURATION, UNIT SET UP

2.  Press the (ENTER) key to access the sub-directory of the 

Main Menu item of your choice.

 

Note:

  Press (ENTER) repeatedly to sequence through 

the sub-directory text displays as listed in Table 3.

3.  To reprogram your selection, press and release and/or 

hold down the (+) or (-) key until you reach the desired 

value

4.  Press (ENTER) to accept the new setting.

NOTES:  

a)  Display will automatically return to normal operating 

mode 30 seconds after last key is depressed. 

b)  Programming automatically reverts back to prior settings 

in 30 seconds if (ENTER) is not depressed.

Start-up Instructions -

 I-Controller Level 3 

(Continued from Section 2.2)

1.  Energize dryer.

A.  Green POWER ON light will illuminate.

B.  VFTD will read “GARDNER DENVER IC3 (version)” Text 

display automatically sequences at 3 second intervals 

in the following order:

a.  A

MBIENT AIR TEMP (°F or °C)

b.  INLET AIR TEMP (°F or °C)

c.  TIME/DATE (hours: minutes: seconds/month/

day/year)

d.  DRYER OFF or ON (status)

e.  DE

W POINT TEMP (°F or °C)

C.  LEDs – The GREEN Thermometer LEDs on the Process 

Diagram will illuminate when the corresponding 

temperature point is shown in the VFTD.

2.  Depress Green (START) button.

A.  The Green “COMPRESSOR ON” panel light    

and process diagram LED will illuminate.

NOTE:

  If dryer is started while “DRYER OFF” is displayed 

within the VFTD, it will change to “DRYER ON” with the next 

display rotation.

Table 3

Operation Maintenance

Configuration

Unit Set Up

(view)

(view)

(programmable*)

(factory

setting)

(programmable*)

(factory

setting)

Dew Point

Temp (°F/°C)

Hours

to Service

Gardner Denver

IC3 Ver (xxx)

n/a

*Dew Point Set Pt

(50°F-95°F)

50°F/

10°C

Ambient Temp

(°F/°C)

Total

Hours

*Set Language Eng.,

Spanish, French

English

*Ambient Set Pt

( 95°F-122°F)

105°F/

41°C

Inlet Air Temp

(°F/°C)

*Set Date

MO/DA/YR

Current

*Inlet Air Set Pt

(95°F-140°F)

105°F/

41°C

HR:MIN:SEC

MO/DA/YR

*Set Time

HR:MIN:SEC

Eastern

Standard

*Service Interval

(0-4000 Hours)

2000

Hours

Dryer

ON (OFF)

*Set Temp

°F/°C

F

Содержание RNC Series

Страница 1: ...5002737 Rev B 02 09 18 2 670 RNC100 750 New Platform 1st Edition 33F 39F 1C 4C CONTENTS GENERAL SAFETY INFORMATION 2 RECEIVING MOVING AND UNPACKING 2 1 0 INSTALLATION 3 2 0 OPERATION 5 3 0 MAINTENANC...

Страница 2: ...our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist...

Страница 3: ...is and has not been preset at the factory for this altitude contact manufacturer s Service Department G The installation of a flexible connection prior to the dryer is recommended to prevent possible...

Страница 4: ...ure NOTE Refrigeration condensing unit is designed to run continuously and should NOT be wired to cycle on off with the air compressor 1 5 Moisture separator A Model 100 Separator and Oil Removal Filt...

Страница 5: ...NOTE It is recommended that dryer be started 15 minutes before compressed air flow begins NOTE If there is no power to the control board for a period of two weeks or more it may return to the default...

Страница 6: ...button to sequence the Minutes Between Drain Cycle LED s from left to right until reaching your selection The Red LED is not used Reference Table 2 for Drain Cycle Intervals 3 To initiate the new sett...

Страница 7: ...nergize drain A flow of condensate and or air should be present at the drain outlet The alarm mode automatically clears after the drain returns to normal operation Programming Instructions CONFIGURATI...

Страница 8: ...vents complete with the date time and fault condition Consult factory for details 5 RS 232 RS 485 Communications Capable Dedicated pin arrangement is used to monitor dryer operation from a host comput...

Страница 9: ...rom interfering with reassembly NOTE Threaded bowl to head connection generously lubricate threads with a high grade temperate lubricant 150 F 66 C Use lubricant provided 7 Disassemble condensate drai...

Страница 10: ...led models scfm 60 Hz 50 Hz 100 84 125 105 150 125 200 170 250 210 RNC MODEL 300 400 500 600 750 Rated capacity of air cooled models scfm 60 Hz 50 Hz 300 250 400 340 500 420 600 540 750 630 TABLE 2 Ai...

Страница 11: ...ons per minute 60 Hz N A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load...

Страница 12: ...sig 2 8 barg minimum Flow Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Pow...

Страница 13: ...START RELAY MTR1 COMPRESSOR M L3 1 3 S L3 SR R S C OVERLOAD SR COMPRESSOR HARNESS 1 C PE FAN 1 HARNESS FPS 1 T1 T2 FAN 1 MTR2 THERMISTER THERMISTER NEUTRAL COMPRESSOR ON DRAIN NEUTRAL DRAIN LINE LINE...

Страница 14: ...or 500 600 models only FU1 H1 H2 H3 H4 H5 FACTORY SETTO 460V H6 H1 575V H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T...

Страница 15: ...H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T3 TB1 L3 L2 L1 DISCONNECT L1 L2 L3 PE CUSTOMER CONNECTION FROM SHEET 01...

Страница 16: ...1 22 L3 L1 L3 L1 4 Terminal Blocks TB2 H4 FACTORY SET TO 460V N 460V 400V H1 H1 H5 N 230V 208V L3 L1 H1 H1 H3 H2 24VAC TEST ALM 24VAC TEST TB2 DRAIN 1 HARNESS 2 3 6 X PE 5 6 7 8 N X 2 3 6 X N 8 7 6 DR...

Страница 17: ...0V 400V H1 H1 H5 TB2 N 230V 208V L3 L1 H1 H1 H3 H2 X TO SHEET 02 13 P1 10 PIN 22 21 20 19 18 17 16 15 14 HPCO LPCO 2 1 3 4 SSMP DRAIN ALARM REMOTE START STOP 5 6 8 7 9 10 TB2 TB1 TERMINAL BLOCK LAYOUT...

Страница 18: ...2 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 4...

Страница 19: ...ature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator or optional Oil Removal filter element c...

Страница 20: ...of condensers verify drain function check pressure drop across dryer ALARM DRAIN Failure to Drain Condensate 1 Failure to discharge condensate Check automatic discharge line for closed hand valve or...

Страница 21: ...540 G3210939 G5002930 G3232811 Fan Motor G3238932 G3233153 G3233153 G5002922 G3233153 G3233152 G3228005 G3228005 G5002931 G3228005 Fan Blade G3232640 G3232642 G3219406 G5002923 G3219406 G3232640 G3232...

Страница 22: ...22 NOTES...

Страница 23: ...23 NOTES...

Страница 24: ...BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER REPORT R...

Отзывы: