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8

1

2

3

4

E.    Condensate enters the reservoir 

(1)

 through the inlet 

port. When the condensate level in the reservoir covers 

the capacitance sensor, an electronic signal is sent to the 

solid state countdown processor.  The processor delays 

the opening of the solenoid valve for a given period 

of time.  Once the time has elapsed, the solid state 

processor transmits information to energize the coil in 

the solenoid valve 

(2)

.  The magnetic force of the coil 

causes the solenoid core 

(3)

 to move, closing the pilot air 

supply line and opening the pilot air exhaust line.  After 

the pilot air above the diaphragm 

(4)

 is vented, pressure 

in the reservoir opens the discharge port and forces 

the condensate through the discharge port and outlet 

piping.

2.8 Operating Instructions 

– I-Controller Level 3

1.  Check the following on a periodic basis:

a.  Power-on light glows (green) indicating power to the 

dryer

b.  Compressor-on light glows (green) indicating the 

refrigeration compressor is operating

c.  VFTD is automatically scrolling every 3 seconds 

through OPERATION mode readings and settings

d.  Warning/Maintenance Alert light (yellow) is NOT 

flashing

e.  Alarm light (red) is NOT flashing

f.  Condensate is draining

2.  ALARM/ALERT Fault Condition Activation

 

(See wiring diagram for N/O contact location.)

 

Upon activation, text identifying the Fault will be 

displayed on the VFTD.  An Audible Alarm will sound, a 

Flashing Panel light (Warning/Yellow or, Alarm/Red) and, a 

Flashing Process Diagram LED (Green or Red) combine to 

indicate the fault condition.  Where applicable (see table 

2 on page 20) a normally open (N/O) circuit will activate a 

customer supplied remote alarm.

NOTE:

  If yellow Alert light or, red Alarm light ARE flashing, 

see fault condition identified in VFTD window.  Reference the 

condition in the Troubleshooting Guide on page 20.
3.  REMOTE START/STOP Function

 

Software programming allows the dryer to be stopped 

and started by a remotely controlled signal.  Consult 

factory for details.

4.  DOWNLOADABLE MEMORY Function

 

Software programming allows the dryer to store the last 

10 alarm related events.  Output command delivers the 

events complete with the date, time and, fault condition.  

Consult factory for details.

5.  RS-232 & RS-485 Communications Capable

 

Dedicated pin arrangement is used to monitor dryer 

operation from a host computer.  Consult factory for 

details.

3.0 MAINTENANCE

3.1 Condenser coil

A.  Air-cooled - clean off accumulated dust and dirt monthly 

or as necessary in dirty environments. 

B.  Water-cooled - clean strainer monthly, more often if 

required. Shut off water, remove small plug to relieve 

pressure, then remove large plug to remove strainer. 

Clean strainer and replace.

3.2 Moisture Separator/Oil Removal Filter

NOTE:

  Prepackaged maintenance kits are available 

that include all necessary filter and timed drain valve 

components. Maintain maximum performance and 

efficiency with Genuine Parts. See page 21 for ordering 

information.

When to replace the Separator/Filters

  

Replace filter element when pressure drop across dryer is 

excessive or annually.

 

Dryers have the option of one or two stages of filtration. 

The directions for servicing either filter is identical.

 

When removing liquids at rated flow conditions, an 

increase in pressure drop will occur as the separator/

filter elements become loaded with solid particles.

Procedure for Separator / Filter Element Replacement

  THIS FILTER IS A PRESSURE CONTAINING DEVICE. 

DEPRESSURIZE BEFORE SERVICING. If filter has not been 

depressurized before disassembly, an audible alarm will sound 

when the bowl begins to be removed from the head. If this 

occurs, stop disassembly, isolate and completely depressurize 

filter before proceeding.
1.  Isolate dryer (close inlet and outlet valves if installed) or 

shut off air supply.

2.  Depressurize filter by slowly opening manual  drain by-

pass valve.

3.  Remove bowl

a.  For models RNC100 through RNC150  - bayonet 

mount - push bowl up, turn bowl 1/8th turn to your 

left, and pull bowl straight down

b.  For models RNC200 through RNC750 - threaded 

bowls - unscrew bowl from head using hand, strap 

wrench or C spanner.

4.  Clean filter bowl
5.  Replace moisture separator element. 

a.  Replacing complete Grade B element. 

1)  Pull off old element and discard
2)  Make certain o-rings on male of replacement 

element adaptor are in place and push element 

into filter head.

NOTE:

  Do not  handle Oil Removal Filter elements by outside 

foam cover. Handle by bottom end cap only.

Содержание RNC Series

Страница 1: ...5002737 Rev B 02 09 18 2 670 RNC100 750 New Platform 1st Edition 33F 39F 1C 4C CONTENTS GENERAL SAFETY INFORMATION 2 RECEIVING MOVING AND UNPACKING 2 1 0 INSTALLATION 3 2 0 OPERATION 5 3 0 MAINTENANC...

Страница 2: ...our plant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist...

Страница 3: ...is and has not been preset at the factory for this altitude contact manufacturer s Service Department G The installation of a flexible connection prior to the dryer is recommended to prevent possible...

Страница 4: ...ure NOTE Refrigeration condensing unit is designed to run continuously and should NOT be wired to cycle on off with the air compressor 1 5 Moisture separator A Model 100 Separator and Oil Removal Filt...

Страница 5: ...NOTE It is recommended that dryer be started 15 minutes before compressed air flow begins NOTE If there is no power to the control board for a period of two weeks or more it may return to the default...

Страница 6: ...button to sequence the Minutes Between Drain Cycle LED s from left to right until reaching your selection The Red LED is not used Reference Table 2 for Drain Cycle Intervals 3 To initiate the new sett...

Страница 7: ...nergize drain A flow of condensate and or air should be present at the drain outlet The alarm mode automatically clears after the drain returns to normal operation Programming Instructions CONFIGURATI...

Страница 8: ...vents complete with the date time and fault condition Consult factory for details 5 RS 232 RS 485 Communications Capable Dedicated pin arrangement is used to monitor dryer operation from a host comput...

Страница 9: ...rom interfering with reassembly NOTE Threaded bowl to head connection generously lubricate threads with a high grade temperate lubricant 150 F 66 C Use lubricant provided 7 Disassemble condensate drai...

Страница 10: ...led models scfm 60 Hz 50 Hz 100 84 125 105 150 125 200 170 250 210 RNC MODEL 300 400 500 600 750 Rated capacity of air cooled models scfm 60 Hz 50 Hz 300 250 400 340 500 420 600 540 750 630 TABLE 2 Ai...

Страница 11: ...ons per minute 60 Hz N A 1 1 2 0 50 Hz N A 0 9 1 7 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1298 1255 1962 Rated Load...

Страница 12: ...sig 2 8 barg minimum Flow Required with 85 F Cooling Water gallons per minute 60 Hz 2 0 2 1 4 9 6 8 50 Hz 1 7 1 8 4 1 5 6 Electrical Data Nominal Voltage 208 230 3 60 Min Max Voltage 187 253 Input Pow...

Страница 13: ...START RELAY MTR1 COMPRESSOR M L3 1 3 S L3 SR R S C OVERLOAD SR COMPRESSOR HARNESS 1 C PE FAN 1 HARNESS FPS 1 T1 T2 FAN 1 MTR2 THERMISTER THERMISTER NEUTRAL COMPRESSOR ON DRAIN NEUTRAL DRAIN LINE LINE...

Страница 14: ...or 500 600 models only FU1 H1 H2 H3 H4 H5 FACTORY SETTO 460V H6 H1 575V H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T...

Страница 15: ...H6 H2 460V H6 H3 400V H6 H4 230V 208V H5 H6 L1 L2 X2 XF X3 X1 FU3 FU2 H6 TO LINE 22 FROM LINE 21 L1 L2 L3 L3 T1 T2 T3 T1 T2 T3 T3 TB1 L3 L2 L1 DISCONNECT L1 L2 L3 PE CUSTOMER CONNECTION FROM SHEET 01...

Страница 16: ...1 22 L3 L1 L3 L1 4 Terminal Blocks TB2 H4 FACTORY SET TO 460V N 460V 400V H1 H1 H5 N 230V 208V L3 L1 H1 H1 H3 H2 24VAC TEST ALM 24VAC TEST TB2 DRAIN 1 HARNESS 2 3 6 X PE 5 6 7 8 N X 2 3 6 X N 8 7 6 DR...

Страница 17: ...0V 400V H1 H1 H5 TB2 N 230V 208V L3 L1 H1 H1 H3 H2 X TO SHEET 02 13 P1 10 PIN 22 21 20 19 18 17 16 15 14 HPCO LPCO 2 1 3 4 SSMP DRAIN ALARM REMOTE START STOP 5 6 8 7 9 10 TB2 TB1 TERMINAL BLOCK LAYOUT...

Страница 18: ...2 600 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 4...

Страница 19: ...ature See D below B High pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator or optional Oil Removal filter element c...

Страница 20: ...of condensers verify drain function check pressure drop across dryer ALARM DRAIN Failure to Drain Condensate 1 Failure to discharge condensate Check automatic discharge line for closed hand valve or...

Страница 21: ...540 G3210939 G5002930 G3232811 Fan Motor G3238932 G3233153 G3233153 G5002922 G3233153 G3233152 G3228005 G3228005 G5002931 G3228005 Fan Blade G3232640 G3232642 G3219406 G5002923 G3219406 G3232640 G3232...

Страница 22: ...22 NOTES...

Страница 23: ...23 NOTES...

Страница 24: ...BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER REPORT R...

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