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RB-7-100    Page  21 

SECTION 4 
OPERATION 

 

Future operating problems can be avoided if proper precautions are observed when the equipment is first put into 
service. 

 

Before starting under power, the blower should be turned over by hand to make certain there is no binding or 
internal contact. 

 

Each size blower has limits on pressure differential, running speed and discharge temperature which must not be 
exceeded.  These limits are shown in “Maximum Operating Limitations”, FIGURE 4-1, below. 

 

 

Operating beyond the specified operating limitations will result in damage to the unit. 

 

It is important that the pressures and temperatures are measured directly at the ports of the blower to avoid error 
that may be caused by intervening pipe runs, fittings, etc. 

 

Relief valves must be used to protect against excessive pressure or vacuum conditions.  These valves should be 
tested at initial startup to be sure they are adjusted to relieve at or below the maximum pressure differential rating of 
the blower. 

 

NOTICE 

Relief valves should be placed as close as possible to the blower inlet or discharge. 

 

In some instances, pressure may be relieved at a lower point than the blower maximum in order to protect the motor 
or the equipment served by the blower. 

 

Discharge temperature switches are recommended to protect against excessive inlet restriction or inlet 
temperatures.  Check valves in the discharge line on pressure blowers and in the inlet line on vacuum blowers are 
recommended to protect the blower from motoring backwards when shut down under load. 

 

 
LIMITATIONS 

 

For information regarding limitations, refer to FIGURE 4-1, below. 
 

Size 

RPM 

P

(psi)

 

P2-P1 

(psi)

 

T1 

T2 

T2

-

T1

 

MAX 

MIN 

(

1

)

 

(<

°F

(<°F

(<

°F

MAX 

MIN 

MAX

 

MAX

 

MIN

 

MAX

 

MAX

 

15 

5000

 

 

1200

 

 

15.95

 

 

2.9

 

13.05 

 

122

 

 

-13

 

 

266

 

230 

25 

10.15 

194 

35 

5000 

 

 

1000 

 

 

15.95 

 

 

2.9 

 

14.5 

 

122 

 

 

-13 

 

 

302 

 

266 

45 

14.5 

230 

46 

10.15 

194 

55 

4800 

 

 

900 

 

 

15.95 

 

 

2.9 

 

14.5 

 

122 

 

 

-13 

 

 

302 

 

266 

65 

1.45 

230 

66 

10.15 

194 

75 

3800 

 

 

700 

 

 

15.95 

 

 

2.9 

 

14.5 

 

122 

 

 

-13 

 

 

302 (2) 

 

266 

85 

14.5 

230 

86 

10.15 

194 

95 

3000 

 

 

550 

 

 

15.95 

 

 

2.9 

 

14.5 

 

122 

 

 

-13 

 

 

302 (2) 

 

266 

105 

14.5 

230 

106 

10.15 

194 

Содержание RBS 15

Страница 1: ...PARTS LIST OPERATING AND SERVICE MANUAL RBS BLOWERS Models RBS 15 225 RB 7 100 Version 02 May 05 2017...

Страница 2: ......

Страница 3: ...ns are factory trained and skilled in blower maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair service INSTRUCTIONS FOR DETERMINING BLOWER...

Страница 4: ...on Drum 28G28 AEON PD XD Extreme Duty Synthetic Lubricant Description Part Number 1 Quart 28G46 Case 12Quarts 28G47 1 Gallon Container 28G42 Case 6 Gallons 28G43 5 Gallon Pail 28G44 55 Gallon Drum 28G...

Страница 5: ...onomical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ignored Warni...

Страница 6: ...ved Electrical shock can and may be fatal Blower unit must be grounded in accordance with the National Electrical Code A ground jumper equal to the size of the equipment ground conductor must be used...

Страница 7: ...ITY AND PERFORMANCE 2 FOREWORD 4 SAFETY PRECAUTIONS 5 INTRODUCTION 8 SECTION 1 EQUIPMENT CHECK 9 SECTION 2 INSTALLATION 11 SECTION 3 LUBRICATION 17 SECTION 4 OPERATION 21 SECTION 5 MAINTENANCE 25 SECT...

Страница 8: ...ation section 4 22 Parts list section 8 28 Piping 13 Recommended lubricant 20 Removing protective materials 9 Repositioning the mounting feet 11 Safety precautions 5 Safety precautions 24 Maintenance...

Страница 9: ...TALY As with other precision machinery there are several relatively simple installation operation and maintenance procedures that you must observe to assure optimum blower performance There is no gues...

Страница 10: ...ore the blower in a clean dry heated if possible area 2 Make certain inlet and discharge air ports are tightly covered to prevent foreign material from entering the air box 3 All exposed non painted s...

Страница 11: ...scharge connections are in the vertical position vertical airflow On vertically mounted units it will be necessary to lay the unit on its side supporting the ends of the unit so as not to restrict the...

Страница 12: ...ack screws or wedges are used during grouting they must be backed off and wedges removed before final tightening of anchor bolts Refer to grouting instructions Where a concrete foundation is not feasi...

Страница 13: ...Motor and blower pulleys must be parallel to each other and in the same plane within 1 32 inch Belt tension should be carefully adjusted to the belt manufacturer s recommendation using a belt tension...

Страница 14: ...ve at the calculated shaft load PIPING Inlet and discharge connections on all blowers are large enough to handle maximum volume with minimum friction loss Reducing the pipe diameter on either inlet or...

Страница 15: ...RB 7 100 Page 14 FIGURE 2 2 BELT DRIVE OVERHUNG LOAD CALCULATIONS RBS OVERHUNG LOAD Lbs To Max load at z 0 see table in next page...

Страница 16: ...RB 7 100 Page 15 RBS OVERHUNG LOAD...

Страница 17: ...ment has been used It will also eliminate both premature filter servicing and premature blower failure due to a plugged filter when the filter pressure drop is used to establish maintenance points In...

Страница 18: ...out oil in the sump Do not operate before adding lubricant Lubrication Instructions Filling procedure Refer to Figure 3 1 Remove the breather B from the drive cover Add oil to the drive sump until oil...

Страница 19: ...37 PT 604 oz 21 PT 336 oz 58 8 PT 941 oz 205 225 63 PT 1008 oz 33 PT 538 oz 96 6 PT 1546 oz Note Quantities are for purchase estimates only FIGURE 3 2 APPROXIMATE OIL CAPACITIES GEAR END LUBRICATION D...

Страница 20: ...ON PD SYNTHETIC LUBRICANT AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature One fill of AEON PD will last a minimum of 4...

Страница 21: ...p determine the optimum oil change interval For best performance and equipment protection use AEON PD Synthetic Lubricant which has been specifically formulated for positive displacement blowers NOTIC...

Страница 22: ...lieve at or below the maximum pressure differential rating of the blower NOTICE Relief valves should be placed as close as possible to the blower inlet or discharge In some instances pressure may be r...

Страница 23: ...ge temperature are below the maximum limitations as shown FIGURE 4 1 MAXIMUM MINIMUM OPERATING LIMITATIONS 1 Resonance phenomena in the plant are possible when the rotation speed is close to the minim...

Страница 24: ...and incidental contact 5 Check the unit for proper lubrication Proper oil level cannot be over emphasized Too little oil will ruin bearings and gears Too much oil will cause overheating and can ruin...

Страница 25: ...re differential 4 Worn gears 5 Worn bearings 1 Re time impellers 2 Check mounting alignment and relieve pipe strains 3 Reduce to manufacturer s recommended pressure Examine relief valve re set if nece...

Страница 26: ...RB 7 100 Page 25 SECTION 5 MAINTENANCE FIGURE 5 1 MAINTENANCE CHECK LIST...

Страница 27: ...sembly stop the blower by following the procedure described at paragraph 6 PREPARATION OF THE BLOWER Disassemble the drive components pulleys coupling following manufacturer s instructions if there ar...

Страница 28: ...ng 43 or the seal faces of the mechanical seal for TMS version Secure the sump 12A with the relevant screws REINSTALL THE BLOWER Couple the motor as shown in paragraph 4 4 1 04 4 2 Refill the sump 12A...

Страница 29: ...RB 7 100 Page 28 SECTION 7 PARTS LIST 7 1 RBS 15 25 Sectional drawing FIGURE 7 1...

Страница 30: ...10 RB3209830310 23A OIL SPLASH DISK 2 RB3195721204 RB3195721204 23B OIL SPLASH DISK 2 RB3195721204 RB3195721204 26 LOCK NUT 2 RB1595600172 RB1595600172 27B SCREW 1 RB1525000116 RB1525000116 30 KEY A 1...

Страница 31: ...RB 7 100 Page 30 7 2 RBS 35 106 Sectional drawing FIGURE 7 2...

Страница 32: ...SPACER 4 RB3202501252 RB3202501252 RB3202501252 RB3262480310 RB3262480310 RB3262480310 26 LOCK NUT 2 RB3005420125 RB3005420125 RB3005420125 RB1506000125 RB1506000125 RB1506000125 27B SCREW 2 RB152440...

Страница 33: ...37640125 RB1937640125 RB1937640125 RB1506300125 RB1506300125 RB1506300125 27B SCREW 1 RB1524600116 RB1524600116 RB1524600116 RB1524600116 RB1524600116 RB1524600116 30 KEY A 1 RB1529400124 RB1529400124...

Страница 34: ...RB 7 100 Page 33 7 3 RBS 115 225 Sectional drawing FIGURE 7 3...

Страница 35: ...3250850301 RB3250850301 RB3203150301 RB3203150301 25B SEALING SPACER 2 RB3250860301 RB3250860301 RB3203160301 RB3203160301 26 LOCK NUT 2 RB1507400125 RB1507400125 RB1507000125 RB1507000125 27A LOCK NU...

Страница 36: ...01 RB3245160301 RB3245170301 RB3245170301 25B SEALING SPACER 2 RB3203160301 RB3245390301 RB3245390301 RB3245400301 RB3245400301 26 LOCK NUT 2 RB1507000125 RB3005950125 RB3005950125 RB2022590125 RB2022...

Страница 37: ...RB 7 100 Page 36 OVERHAUL KIT...

Страница 38: ...RB 7 100 Page 37...

Страница 39: ...RB 7 100 Page 38...

Страница 40: ...eof which in the Company s judgment is proved not to be as warranted Labor shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate sched...

Страница 41: ......

Страница 42: ...For additional information contact your local representative or visit www contactgd com mobile 2012 Gardner Denver Inc Printed in U S A...

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