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Chapter 1: Safety Considerations

 

CEE 22 Standard V female connector on the instrument end of the cable. This is the same connector used on 
the US standard line cord supplied with your TDC5. Omega Engineering (

http://www.omega.com

) is one source 

for international line cords, as described in their User

s Guide. 

 

 

 
The wiring polarity of a properly wired connector is shown in the Table 1-1 for both US line cords and 
European line cords that follow the 

harmonized

 wiring convention. 

 

Table 1-1 

Line Cord Polarities and Colors

 

 
If you have any doubts about the line cord for use with your TDC5, please contact a qualified electrician or 
instrument service technician for assistance. The qualified person can perform a simple continuity check that 
can verify the connection of the TDC5 chassis to earth and thereby check the safety of your TDC5 installation. 

Line Voltages 

The TDC5 is designed to operate at AC line voltages between 90 and 240 VAC, 50 or 60 Hz. No modification 
of the TDC5 is required when switching between US and international AC line voltages. 

Switched AC Outlet Fuses 

Both of the switched outlets on the back of the TDC5 have fuses above and to the left of the outputs. In 
accordance with international safety standards, both the line and neutral connections are fused. For Output 1, 
the maximum allowed fuse rating is 3 A; for Output 2, the maximum allowed fuse is  5A. 

The TDC5 is provided with 3 A and 5 A, fast-blow, 5 × 20 mm fuses in the switched outlets. 

You may wish to tailor the fuses in each outlet for the expected load. For example, if you are using a 200 W 
cartridge heater with a 120 VAC power line, the nominal current is a bit less than 2 A. You may want to use a 
2.5 A or 3 A fuse in the switched outlet to the heater. Keeping the fuse rating just above the rated power can 
prevent or minimize damage to an improperly operated heater.   

TDC5 Electrical Outlet Safety 

The TDC5 has two switched electrical outlets on the rear panel of its enclosure. These outlets are under the 
control of the TDC5

s controller module or a remote computer. For safety considerations, whenever the TDC5 

is powered,  you must treat these outlets as being on. 

 

Line 

Neutral 

Earth Ground 

US 

Black 

White 

Green 

European 

Brown 

Light Blue 

Green/Yellow 

 

Warning:

 If you replace the line cord, you must use a line cord rated to carry at least 15 A 

of AC current. If you replace the line cord you must use a line cord with the same polarity as that supplied 
with the TDC5. An improper line cord can create a safety hazard, which could result in injury or death. 

Содержание TDC5

Страница 1: ...i TDC5 Temperature Controller Operator s Manual Copyright 2019 Gamry Instruments Inc All rights reserved Printed in the USA Revision 1 January 21 2019 Part 988 00072...

Страница 2: ...ii...

Страница 3: ...ime without incurring any obligation to install same on TDC5s previously purchased All system specifications are subject to change without notice There are no warranties which extend beyond the descri...

Страница 4: ...ter PA 18974 USA If you write to us about a problem provide as much information as possible If you are having problems in installation or use of this TDC5 Temperature Controller please call from a tel...

Страница 5: ...ghts and Trademarks Gamry Framework Software Copyright 1989 2019 Gamry Instruments Inc CPT Software Copyright 1992 2019 Gamry Instruments Inc Explain Computer Language Copyright 1989 2019 Gamry Instru...

Страница 6: ...4...

Страница 7: ...Cable 14 Using Device Manager to Install TDC5 14 Connecting the TDC5 to a Heater or Cooler 16 Connecting the TDC5 to an RTD Probe 17 Cell Cables from the Potentiostat 17 Setting up the TDC5 Operating...

Страница 8: ...6...

Страница 9: ...afe from electrical shock hazards if the case of the apparatus is connected to a protective earth ground In the TDC5 this protective ground connection is made via the ground prong in the AC line cord...

Страница 10: ...the outputs In accordance with international safety standards both the line and neutral connections are fused For Output 1 the maximum allowed fuse rating is 3 A for Output 2 the maximum allowed fuse...

Страница 11: ...are having problems in this regard the following steps may help If the problem is static electricity sparks are apparent when you touch the TDC5 Placing your TDC5 on a static control work surface may...

Страница 12: ...tors near the TDC5 Try plugging your TDC5 into a different AC power branch circuit Plug your TDC5 into a power line surge suppressor Inexpensive surge suppressors are now generally available because o...

Страница 13: ...plied with your TDC5 Qty Gamry P N Omega P N Description 1 990 00491 Gamry TDC5 modified Omega CS8DPT 1 988 00072 Gamry TDC5 Operator s Manual this document 1 720 00078 Main Power Cord USA version 1 9...

Страница 14: ...ning values appropriate for a Gamry Instruments Flexcell with a 300 W heating jacket and active cooling through the Flexcell s heating coil AC Line Connection The TDC5 is designed to operate at AC lin...

Страница 15: ...e current temperature at the probe the units are degrees Celsius If you do not have a probe installed the upper display should show a line containing the characters oPER as shown below Once the unit h...

Страница 16: ...e Manager on the host computer In Windows 7 you can find Device Manager in the Control Panel In Windows 10 you can find it by searching in the Windows search box 4 Expand the Ports section in Device M...

Страница 17: ...elect a number of 8 or less You do not need to change any other settings After you have made a selection remember this number to use during the Gamry Software Installation 11 Click the OK buttons on t...

Страница 18: ...on Output 1 is appropriate for use with your heater The TDC5 is shipped with a 3 A Output 1 fuse already installed In addition to controlling a heater the TDC5 can control a cooling device The AC powe...

Страница 19: ...em does not affect the cell cable connections These connections are made directly from the potentiostat to the cell Please read the your potentiostat s Operator s Manual for cell cable instructions Se...

Страница 20: ...Operation To test the operation of the TDC5 run a simple check out script provided with the CPT Critical Pitting Test System The name of this script is CHECK110 EXP Use the procedure in the CPT Insta...

Страница 21: ...you do not have a potentiostat in the system the script will show an error message and terminate before it outputs anything to the TDC5 Thermal Design of Your Experiment The TDC5 is used to control th...

Страница 22: ...as simple as tap water flowing through a cooling coil and a solenoid valve Temperature control via an external heater such as a heating mantle is moderately slow An internal heater such as a cartridg...

Страница 23: ...an be entered by a complicated user interface using the four buttons on the front of the TDC5 We anticipate that anyone using this interface is likely to scramble the TDC5 settings at least once Vario...

Страница 24: ...tune on an electrochemical cell will fail unless the system is actively cooled A full description of the manual tuning of PID controllers is beyond the scope of this manual However a later section of...

Страница 25: ...tion curve 500 385 t 385 calibration curve 1000 392 392 calibration curve 100 391 6 391 6 calibration curve 100 tHRM 2 25k 2250 thermistor 5k 5000 thermistor 10k 10 000 thermistor PRoC 4 20 Process in...

Страница 26: ...Live inputs repeat from 1 10 represented by n MANL Rd n Low display reading IN n Manual input for Rd n LIVE Rd n Low display reading IN n Live Rd n input ENTER for current RdG dEC P FFF F Reading form...

Страница 27: ...tAt No yES Includes Alarm status bytes RdNG yES Includes process reading No PEAk No yES Includes highest process reading VALy No yES Includes lowest process reading UNIt No yES Send unit with value F...

Страница 28: ...ENTER to run RUN RUN s automatically on power up RUN M dSbL ENTER in Stby PAUS StoP runs ENbL ENTER in modes above displays RUN SP LM SP Lo Low Setpoint limit SP HI High Setpoint limit SEN M Sensor Mo...

Страница 29: ...setpoint ALR H Alarm high parameter for trigger calculations ALR L Alarm low parameter for trigger calculations A CLR REd Red display when Alarm is active AMbR Amber display when Alarm is active dEFt...

Страница 30: ...ACtN RVRS Reverse acting control heating dRCt Direct acting control cooling RV DR Reverse Direct acting control heating cooling PId 2 PID 2 Control Mode ACtN RVRS Reverse acting control heating dRCt...

Страница 31: ...Control Offset dEAd Control Dead band Overlap band in process unit Lo Low clamping limit for Pulse Analog Outputs HI High clamping limit for Pulse Analog Outputs AdPt ENbL Enable fuzzy logic adaptive...

Страница 32: ......

Страница 33: ...e ramp can extend but cycle time can t Note tIM F does not appear for 6 digit display that use a HH MM SS format tIM F MM SS Minutes Seconds default time format for R S programs HH M M Hours Minutes d...

Страница 34: ...Appendix A Default Controller Configuration 32 Set Point 2 35 degrees C Set Proportional Band to 9C Set Integral factor to 685 s Set Derivative factor Rate to 109 s Set Cycle time to 1 s...

Страница 35: ...omputer 14 Initialization Mode Menu 25 line voltages 8 12 oPER 13 Output 1 16 Output 2 16 Parameters Operating 21 PID 12 17 20 22 Port Settings tab 15 Ports 14 potentiostat 17 19 power cord 11 power l...

Страница 36: ...Redefining Electrochemical Measurement Part 988 00067 734 Louis Drive Warminster PA 18974 Tel 215 682 9330 www gamry com...

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