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Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350

Electrical Specifications.

Mondini Standard

Plug sockets (auxiliary v.220)

Schuko

Main switches

Merlin Gerin / Schneider

Push button ,Selector 22.5mm Telemecanique / Schneider
Signal lamp 22.5 mm

Telemecanique / Schneider

Interface relay

Phoenix / Omron

Emergency stop safety relay

Telemecanique / Schneider

Feeding device 24 v.dc

Telemecanique / Schneider

Protective relay for motor

Telemecanique / Schneider

Frequency Inverter

B&R

Terminals

Phoenix

Temperature controller

B&R

Bus system I/o

X2X-POWERLINK

Axis communication

POWERLINK

Multi-polar plug connectors

Ilme

Opto-electronic sensor

Wenglor

Proximity switch

Telemecanique / Schneider

Safety switch

AB Rockwell

Temperature sensor

PT 100

Acoustic alarm units

Telemecanique / Schneider

Signal tower

Telemecanique / Schneider

Plc

B&R

Operator panel

B&R (PC) G.Mondini

Axis control

B&R

Axis motor

B&R

Driving unit per Item

Infeed belt

AC motor
Optional : Inverter (with variable speed controlled by panel)

Grouping belt

AC motor
Standard : Inverter (with variable speed controlled by panel)

Exit belt

AC motor
Optional : Inverter (with variable speed controlled by panel)

Arms translation

SM motor

Arms closure

Tool lifting movement

AC motor

Film feeding

SM motor

Reel unwinding

AC motor
Optional : Inverter (with variable speed controlled by panel)

Asynchronous motor

AC motor

Servo motor

Pneumatics

Not applicable

Содержание TRAVE-350

Страница 1: ...ion Tray in feed A belt is receiving the trays from a previous conveyor Trays have to arrive aligned and at a suitable distance A smart belt will pace and group the trays independently of the previous pitch to prepare them to be transferred to the sealing station These two belts can handle random feeding speed and allow the machine to remain in stand by which is important both for fully automated ...

Страница 2: ...ston for the rotation to allow a very good smoothness and a wide range of settings Film unwinding and waste rewind Film saving and reliable continuous run are at the base of the development of the system incorporated in this tray sealer The reel is positioned on a cantilever shaft which is connected to a servomotor Film is kept in tension through several shafts which are supported both sides to av...

Страница 3: ...ray heights are handled in the same tool The construction is completely in anodised aluminium and all parts are machined from a single piece to reach the best accuracy in sealing pressure distribution Each tray cavity supports the base of the sealing edge with a T section gasket to recover from different thickness in the packaging material The location of the tray is as accurate as possible due to...

Страница 4: ...5 electrical cabinet IP 65 pneumatic and services cabinet IP 67 control panel IP 67 control switches IP 67 photo eyes with quick release for quick substitution IP 67 proximity sensors with quick release for quick substitution Operations Start Stop Reset are simply controlled with standard and user friendly switches All other settings are controlled via panel control In this way the operators are f...

Страница 5: ...rmances The product and the packaging material will determine exactly the cycle time However as a reference we consider the following table of cycles per minute Type of Product Heat Seal Pre Cut Lid V G G Closure L Closure Solid 17 15 14 17 16 Liquid 10 10 8 10 10 Maintenance Being mainly a mechanical machine all bearings bushing shaft etc need to be greased regularly Each tool has its own greasin...

Страница 6: ...nnectors Ilme Opto electronic sensor Wenglor Proximity switch Telemecanique Schneider Safety switch AB Rockwell Temperature sensor PT 100 Acoustic alarm units Telemecanique Schneider Signal tower Telemecanique Schneider Plc B R Operator panel B R PC G Mondini Axis control B R Axis motor B R Driving unit per Item Infeed belt AC motor Optional Inverter with variable speed controlled by panel Groupin...

Страница 7: ... provided with proximity sensor for positive detection of status open and closed A PLC which is separate from the main one checks that the vacuum and gas system is working properly for each cycle avoiding a flow of missing gas to the vacuum pump In case of malfunctioning the machine detects it and goes in a state of alarm Note this system is not certified and it will be totally under the responsib...

Страница 8: ...he sealing station Pre Cut Lid A shuttle system allows the machine to pick pre cut lids from the side magazine located on the side of the tool This option includes Shuttle structure Vacuum generator Hoses and electro valves Tool with side magazine PLC software Printed Film Registration A photo eye detects the marking log on the printed film and stops it in the right position to have the printing c...

Страница 9: ...rimping This tool cuts a lid from a reel of aluminium and crimps it around the tray The aluminium has to be at least 40 micron thickness No predisposition is required Pre Cut Lid Crimping Pre shaped lids are stored in a side magazine A pick and place system removes the lids from the base of the pile or the piles via suction cups then positions the lid on the sealing profiles Suction cups retain th...

Страница 10: ...ear box helping a lot cleaning and maintenance Stainless steel construction Hidraulical Tool Trolley Compared to the standard trolley it has an hydraulic levelling system For this reason it can be adaptable in height to the different TRAVE and to the tool racks avoiding to act on handle wheels Two sided tool trolley This is a two faced trolley with the possibility to extract the tool from both rig...

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