background image

Fulton Boiler FBS Series 

FBS 01/05                                                                8 

                                                                                 

 

consulted prior to the installation of the boiler. 

 

The purpose of this treatment should be to provide quality feedwater to the boiler such that corrosion 

and deposition in the boiler will be minimized. Dissolved oxygen, high chloride levels and low PH can 

all be major causes of corrosion. Untreated hardness is the major cause of deposits. Poor quality 

feedwater  requires  increased  blow  off  and  increased  chemical  treatment  cost  to  prevent  boiler 

corrosion and scaling. 

 

The  Fulton  warranty  does  not  cover  damage  or  failure  that  can  be  attributed  to  corrosion, 

scale or dirt accumulations. Oxygen is a corrosive.

 See the warranty section of this manual for full 

details. 

 

Following  are  recommendations  for  feed  water  and  boiler  water. 

Contract  your  local  water 

treatment professional for testing and treatment recommendations. It is very important that a 

strict water treatment program be followed. 

 

Feed water 

Total dissolved solids ……………………..

  5 mg/l 

Hardness .…………………………………

  0.03mmol/l 

PH Valve…………………………………….

7 (25

Dissolved Oxygen…………………………

  0.1 mg/l 

Oil ……………………………………………

  2 mg/l 

 

Boiler water 

Total Alkalinity ……………………………..6-26 mmol/l 

PH Valve…………………………………….10-12 (25

Dissolved Oxygen………………………….none 

Properly treated boiler feed water, coupled with good engineering and operating practices, lead to 

maximum effectiveness and long trouble-free life of pressure vessels, at the lowest operating cost. 

Contact your local authorized boiler representative for information on how to prevent the presence of 

unwanted solids and corrosive gases. 

Accomplishment of the above objectives generally requires proper feed-water treatment before and 

after introduction of the water into the boiler. The selection of pre-treatment processes depends upon 

the  water  source,  its  chemical  characteristics,  amount  of  makeup  water  needed,  plant  operating 

practices,  etc.  Treating  methods  filtering,  softening,  de-mineralizing,  deaerating,  and  preheating. 

After-treatment involves chemical treatment of the boiler water. 

Because of the variables involved, no single boiler compound can be considered a “cure-all” nor is it 

advisable  to  experiment  with  homemade  treating  methods.  Should  recommendations  and  their 

employment  should  be  augmented  by  a  periodic  analysis  of  the  feed-water,  boiler  water,  and 

condensate. 

The internal or waterside surfaces of the pressure vessel should be inspected with enough frequency 

to determine the presence of any contamination, accumulations of foreign matter, or corrosion, and/or 

pitting. If any of the conditions are detected, contact your local authorized boiler representative for 

advice on corrective action. 

A properly sized water meter should be installed in the raw water make-up line in order to accurately 

determine  the  amount  of  raw  water  admitted  to  the  boiler  (steam  or  hot  water)  and  to  aid  in 

maintaining proper waterside conditions. 

 

Valves

 

A)  Pressure gauge 

The  Pressure  gauge  is  above  the  panel  box  which  installed  on  the  right  hand  of  the  boiler.  A 

three-way valve is fitted with the pressure gauge, to assist drain off regularly. 

Содержание FB-S series

Страница 1: ...FULTON BOILER FB S SERIES INSTALLATION OPERATION MAINTENANCE MANUAL...

Страница 2: ...pment the following tests are made to assure the customer the highest standards of manufacturing a Material inspections b Manufacturing process inspections c ASME welding inspection d ASME hydrostatic...

Страница 3: ...ney requirements Water supply Valves Electrical Requirements Gas Supply Oil Supply Installation check points Cleaning Boil out of new unit 4 Controls Burner Boiler Control panel Burner 5 Operation Fit...

Страница 4: ...be highlighted It is the responsibility and duty of all personnel involved in the operation and maintenance of this equipment to fully understand the WARNINGS CUATIONS and NOTES by which hazards are...

Страница 5: ...erating and maintenance instructions are followed FB S boiler is a cylindrical vessel with horizontal tubes passing through and connected to the front and rear tube sheets The vessel contains the wate...

Страница 6: ...1 1200 Kcal kg heavy oil 10 960 kcal kg nature gas 8 900 kcal m 3 town gas 3600kcal m 3 2 Specification and dimensions are approximate the Fulton Companied reserve the right to change specifications...

Страница 7: ...g Dimensions of the boiler and the necessary clearance Model FB S 1 1 0 1 5 1 0 2 1 0 3 1 0 4 1 0 4 1 25 6 1 25 Total length mm 3324 3624 4072 4772 4956 4956 5540 Total width mm 1705 1785 2100 2196 21...

Страница 8: ...by accumulating condensation in flue F The installer should check the draft with a meter at 02 04 W C pressure 0 508 to 1 016mm with the burner off If the pressure is too low a balancing damper should...

Страница 9: ...ormation on how to prevent the presence of unwanted solids and corrosive gases Accomplishment of the above objectives generally requires proper feed water treatment before and after introduction of th...

Страница 10: ...the burner gas train and furnace while running at full input This pressure is different from the kinds of the burner used for the boiler On FB S1 1 0 to FB S3 1 0 the pressure of supply gas is 50 100...

Страница 11: ...inlet should be made using the flexible pipes supplied with the burner C One gate valve should installed to the inlet and outlet of the circulating pump separately A pressure gauge 0 60psi is needed a...

Страница 12: ...nd cleaning of the waterside of the pressure vessel should be provided during the course of initial start up The pressure vessel and the steam and return lines or hot water piping represent in effect...

Страница 13: ...irring it at all times until the chemical is completely dissolved Add the chemical slowly and in small amounts to prevent excessive heat and turbulence 3 An over flow pipe should be attached to one of...

Страница 14: ...e pressure vessel should be drained after being properly cooled to near ambient temperature Hand hole covers should be removed and waterside surfaces should be inspected for corrosion pitting or forma...

Страница 15: ...cator when fitted This lamp will illuminate and alarm sound when the water level reaches a pre determined high level The feed pump will stop When the water level falls to the normal working level the...

Страница 16: ...with a sensing device to supervise the ignition sequence prove the flame is satisfactory and finally monitor the established flame Should any fault occur either during the ignition sequence or during...

Страница 17: ...to preheat the oil to correct temperature The unit is equipped with three thermostats low temperature operating and limit A thermometer and hot oil filter are mounted together as one unit on the top l...

Страница 18: ...2 and V3 remain closed for 23 seconds while the minimum side of the gas pressure switch PS checks for an increase in pressure If no crease occurs there is no leakage past V1 and the sequence continues...

Страница 19: ...EQUENCE The burner operating sequence begins with a pre purge period on full air Fuel is then supplied to the burner at start rate and ignition initiated Start flame proving is followed by establishme...

Страница 20: ...nly Off Burner Pump Switch to the PUMP ONLY position H The feed pump should start and fill the boiler to the pump off level and then switch off NOTE If the 2nd Low Water and High Pressure Alarm Reset...

Страница 21: ...intain the internal temperature to a point that the boiler can be simple switched on preferably on low fire and then left to reach working temperature pressure The life expectancy of the boiler and do...

Страница 22: ...ter level in the boiler either by evaporation or by opening the main blowdown valve with the key provided c Observe the water level in the water level gauges and check that as the water level reached...

Страница 23: ...ed solids level to within the required limits The amount of blowdown and hence time required it dependent on the amount of TDS in the raw water supply the percentage condensate return water treatment...

Страница 24: ...d Low Water Alarm Reset switch will extinguish the alarm will cancel and the burner will start NOTE Because the burner shuts down during this test it is possible that the steam load will rapidly decre...

Страница 25: ...be within setting of low pressure and light pressure switch d Check burner air proving switch and high fire limit switch e Heavy oil fired unit oil temperature below minimum setting 4 Fuel valve inte...

Страница 26: ...nadequate flame signal or open control in the running interlock circuit 7 Interlock device inoperative or defective 8 Air in the oil lines Bleed lines Boiler will not maintain pressure 1 Check oil sup...

Страница 27: ...as soon as a leak occurs can prevent costly repairs later Check for signs of leaks on all valves and fittings and take the appropriate action Test all the boiler water level functions by evaporation...

Страница 28: ...y cutting out the defective area and replacing with new fibre ensure the correct adhesive is used r Examine the end of the burner blast tube where it extends through the door into the furnace Clean of...

Страница 29: ...itting Instructions Blowdown the boiler completely and examine all inspection holes in the boiler If any leakage is evident proceed as follow a Disassembly the crabs and cover plate and remove the ins...

Страница 30: ...e boiler instruction manual shipped with your boiler Corrosive acid and chlorine based chemicals in the atmosphere can be damaging to this boiler It is the owner s responsibility to have the boiler ro...

Отзывы: