FULTON FB-S series Скачать руководство пользователя страница 26

Fulton Boiler FBS Series 

25                                                                            FBS  01/05

 

 

 

Pilot flame, no main flame

 

4. Flame detector defective, sight tube 

obstructed or lens dirty. 

5. Insufficient or no voltage at main fuel valve 

circuit terminal. 

 

Burner stays in low fire

 

1.

Pressure  or  temperature  above  modulating 

control setting. 

2.Manual-automatic switch in wrong position. 

3. Inoperative modulating motor. 

 

 

 

 

 

 

Shutdown occurs during firing 

 

 

 

 

 

 

 

 

 

1. Loss or stoppage of fuel supply.                         

2.  Defective  fuel  valve;  loose  electrical 

connection. 

3. Flame detector weak or defective. 

4.  Scanner  lens  dirty  or  sight  tube 

obstructed. 

5. If the programmer lockout switch has not 

tripped,  check  the  limit  circuit  for  an 

opened safety control. 

6.  If  the  programmer  lockout  switch  has 

tripped. 

a. Check fuel lines and valves. 

b. Check flame detector. 

c. Check for open circuit in running interlock 

circuit. 

d.  The  flame  failure  light  is  energized  by 

ignition  failure,  main  flame  failure, 

inadequate  flame  signal,  or  open  control 

in the running interlock circuit. 

7. Interlock device inoperative or defective. 

8. Air in the oil lines. Bleed lines. 

Boiler will not maintain pressure

 

1. Check oil supply in the supply tank. Check 

for  clogged  nozzle.  clean  or  replace  it. 

Check oil filter and replace if necessary. 

2. Check gas supply. 

3. The flue is too dirty. Clean it. 

4. Check the steam pressure switch, reset it 

if necessary. 

5. Steam is overloaded, reduce it. 

Water pump does not 

Start or stop normally

 

1. Check the connection of water probe. 

2. Check and clean the water probe. 

3. Check the water level relay, if necessary 

replace it. 

Low water  alarm/burner  shut off will  not 

act in time 

1. check  for  tightness  and  clean  the 

connections 

2. clean or replace the dirty probes 

3. Replace the water level relay 

 

Check  the  tightness  of  the  earth 

connection 

Starting  the  boiler,  the  high  limit  steam 

pressure  limit  is  illuminated  and  the 

burner stops 

1. Boiler  is  completely  filled  with  water, 

blown  down  the  boiler  to  normal  water 

level. 

2. On/Off  pressure  switch has  failed,  check 

the reading on the pressure gauge. 

 

 

 

Содержание FB-S series

Страница 1: ...FULTON BOILER FB S SERIES INSTALLATION OPERATION MAINTENANCE MANUAL...

Страница 2: ...pment the following tests are made to assure the customer the highest standards of manufacturing a Material inspections b Manufacturing process inspections c ASME welding inspection d ASME hydrostatic...

Страница 3: ...ney requirements Water supply Valves Electrical Requirements Gas Supply Oil Supply Installation check points Cleaning Boil out of new unit 4 Controls Burner Boiler Control panel Burner 5 Operation Fit...

Страница 4: ...be highlighted It is the responsibility and duty of all personnel involved in the operation and maintenance of this equipment to fully understand the WARNINGS CUATIONS and NOTES by which hazards are...

Страница 5: ...erating and maintenance instructions are followed FB S boiler is a cylindrical vessel with horizontal tubes passing through and connected to the front and rear tube sheets The vessel contains the wate...

Страница 6: ...1 1200 Kcal kg heavy oil 10 960 kcal kg nature gas 8 900 kcal m 3 town gas 3600kcal m 3 2 Specification and dimensions are approximate the Fulton Companied reserve the right to change specifications...

Страница 7: ...g Dimensions of the boiler and the necessary clearance Model FB S 1 1 0 1 5 1 0 2 1 0 3 1 0 4 1 0 4 1 25 6 1 25 Total length mm 3324 3624 4072 4772 4956 4956 5540 Total width mm 1705 1785 2100 2196 21...

Страница 8: ...by accumulating condensation in flue F The installer should check the draft with a meter at 02 04 W C pressure 0 508 to 1 016mm with the burner off If the pressure is too low a balancing damper should...

Страница 9: ...ormation on how to prevent the presence of unwanted solids and corrosive gases Accomplishment of the above objectives generally requires proper feed water treatment before and after introduction of th...

Страница 10: ...the burner gas train and furnace while running at full input This pressure is different from the kinds of the burner used for the boiler On FB S1 1 0 to FB S3 1 0 the pressure of supply gas is 50 100...

Страница 11: ...inlet should be made using the flexible pipes supplied with the burner C One gate valve should installed to the inlet and outlet of the circulating pump separately A pressure gauge 0 60psi is needed a...

Страница 12: ...nd cleaning of the waterside of the pressure vessel should be provided during the course of initial start up The pressure vessel and the steam and return lines or hot water piping represent in effect...

Страница 13: ...irring it at all times until the chemical is completely dissolved Add the chemical slowly and in small amounts to prevent excessive heat and turbulence 3 An over flow pipe should be attached to one of...

Страница 14: ...e pressure vessel should be drained after being properly cooled to near ambient temperature Hand hole covers should be removed and waterside surfaces should be inspected for corrosion pitting or forma...

Страница 15: ...cator when fitted This lamp will illuminate and alarm sound when the water level reaches a pre determined high level The feed pump will stop When the water level falls to the normal working level the...

Страница 16: ...with a sensing device to supervise the ignition sequence prove the flame is satisfactory and finally monitor the established flame Should any fault occur either during the ignition sequence or during...

Страница 17: ...to preheat the oil to correct temperature The unit is equipped with three thermostats low temperature operating and limit A thermometer and hot oil filter are mounted together as one unit on the top l...

Страница 18: ...2 and V3 remain closed for 23 seconds while the minimum side of the gas pressure switch PS checks for an increase in pressure If no crease occurs there is no leakage past V1 and the sequence continues...

Страница 19: ...EQUENCE The burner operating sequence begins with a pre purge period on full air Fuel is then supplied to the burner at start rate and ignition initiated Start flame proving is followed by establishme...

Страница 20: ...nly Off Burner Pump Switch to the PUMP ONLY position H The feed pump should start and fill the boiler to the pump off level and then switch off NOTE If the 2nd Low Water and High Pressure Alarm Reset...

Страница 21: ...intain the internal temperature to a point that the boiler can be simple switched on preferably on low fire and then left to reach working temperature pressure The life expectancy of the boiler and do...

Страница 22: ...ter level in the boiler either by evaporation or by opening the main blowdown valve with the key provided c Observe the water level in the water level gauges and check that as the water level reached...

Страница 23: ...ed solids level to within the required limits The amount of blowdown and hence time required it dependent on the amount of TDS in the raw water supply the percentage condensate return water treatment...

Страница 24: ...d Low Water Alarm Reset switch will extinguish the alarm will cancel and the burner will start NOTE Because the burner shuts down during this test it is possible that the steam load will rapidly decre...

Страница 25: ...be within setting of low pressure and light pressure switch d Check burner air proving switch and high fire limit switch e Heavy oil fired unit oil temperature below minimum setting 4 Fuel valve inte...

Страница 26: ...nadequate flame signal or open control in the running interlock circuit 7 Interlock device inoperative or defective 8 Air in the oil lines Bleed lines Boiler will not maintain pressure 1 Check oil sup...

Страница 27: ...as soon as a leak occurs can prevent costly repairs later Check for signs of leaks on all valves and fittings and take the appropriate action Test all the boiler water level functions by evaporation...

Страница 28: ...y cutting out the defective area and replacing with new fibre ensure the correct adhesive is used r Examine the end of the burner blast tube where it extends through the door into the furnace Clean of...

Страница 29: ...itting Instructions Blowdown the boiler completely and examine all inspection holes in the boiler If any leakage is evident proceed as follow a Disassembly the crabs and cover plate and remove the ins...

Страница 30: ...e boiler instruction manual shipped with your boiler Corrosive acid and chlorine based chemicals in the atmosphere can be damaging to this boiler It is the owner s responsibility to have the boiler ro...

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