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3. 5. Pipe installation

 

WARNING

•  During installation, make sure that the refrigerant pipe is attached 

fi

 rmly before you 

run the compressor.

•  Do not operate the compressor under the condition of refrigerant piping not attached 

properly with 2-way or 3-way valve open. This may cause abnormal pressure in the 
refrigeration cycle that leads to breakage and even injury.

•  During the pump-down operation, make sure that the compressor is turned off 

before you remove the refrigerant piping.

•  Do not remove the connection pipe while the compressor is in operation with 2-way 

or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle 
that leads to breakage and even injury.

•  When installing and relocating the air conditioner, do not mix gases other than the 

speci

fi

 ed refrigerant R410A or R32 to enter the refrigerant cycle.

•  If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise 

to an abnormally high value and cause breakage, injury, etc.

•  If refrigerant leaks while work is being carried out, ventilate the area. If the 

refrigerant comes in contact with a 

fl

 ame, it produces a toxic gas.

 

CAUTION

•  Be more careful so that foreign matter (oil, water, etc.) does not enter the piping 

than with refrigerant R410A or R32 models. Also, when storing the piping, securely 
seal the openings by pinching, taping, etc.

•  While brazing the pipes, be sure to purge with dry nitrogen gas.

3.5.1. Pipe connection

 

 Flaring

Use special pipe cutter and 

fl

 are tool designed for R410A or R32 pipework.

(1)  Cut the connection pipe to the necessary length with a pipe cutter.
(2)  Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs.
(3) Insert 

the 

fl

 are nut (always use the 

fl

 are nut attached to the indoor unit(s) and outdoor 

unit or branch box respectively) onto the pipe and perform the 

fl

 are processing with a 

fl

 are tool. Use the special R410A or R32 

fl

 are tool, or the conventional 

fl

 are tool. Leak-

age of refrigerant may result if other 

fl

 are nuts are used.

(4)  Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from 

entering the pipes.

B

A

L

Check if [L] is 

fl

 ared uniformly 

and is not cracked or scratched.

Die

Pipe

Pipe outside diameter 

[mm (in.)]

Dimension A [mm]

Dimension B

-

0

0.4 

[mm]

Flare tool for R32, clutch 

type

6.35 (1/4)

0 to 0.5

9.1

9.52 (3/8)

13.2

12.70 (1/2)

16.6

15.88 (5/8)

19.7

19.05 (3/4)

24.0

When using conventional 

fl

 are tools to 

fl

 are R32 pipes, the dimension A should be approxi-

mately 0.5 mm more than indicated in the table (for 

fl

 aring with R32 

fl

 are tools) to achieve 

the speci

fi

 ed 

fl

 aring. Use a thickness gauge to measure the dimension A.

Width across 

fl

 ats

Pipe outside diameter [mm 

(in.)]

Width across 

fl

 ats of 

Flare nut [mm]

6.35 (1/4)

17

9.52 (3/8)

22

12.70 (1/2)

26

15.88 (5/8)

29

19.05 (3/4)

36

NOTES:

 The 

fl

 are nut speci

fi

 cation is compliant with ISO14903.

 

Bending pipes

•  If pipes are shaped by hand, be careful not to collapse them.
•  Do not bend the pipes at an angle more than 90°.
•  When pipes are repeatedly bend or stretched, the material will harden, making it dif

fi

 cult 

to bend or stretch them any more. 

•  Do not bend or stretch the pipes more than 3 times.

 CAUTION

•  To prevent breaking of the pipe, avoid sharp bends. 
•  If the pipe is bent repeatedly at the same place, it will break.

 

Flare connection

 CAUTION

•  Be sure to connect the pipe against the port on the indoor unit and the outdoor unit 

correctly. If the centering is improper, the 

fl

 are nut cannot tightened smoothly. If the 

fl

 are nut is forced to turn, the threads will be damaged.

•  Do not remove the 

fl

 are nut from the indoor unit pipe until immediately before 

connecting the connection pipe.

•  Do not use mineral oil on 

fl

 ared part. Prevent mineral oil from getting into the system 

as this would reduce the lifetime of the units.

(1) Detach the caps and plugs from the pipes.
(2) Center the pipe against the port on the indoor unit, and then turn the 

fl

 are nut by hand.

Connection pipe (Gas)

Connection pipe 
(Liquid)

(3) When the 

fl

 are nut is tightened properly by your hand, hold the body side coupling with 

a separate spanner, then tighten with a torque wrench. (See the table below for the 

fl

 are nut tightening torques.

 CAUTION

•  Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order to 

tighten the 

fl

 are nut correctly.

• Tighten the 

fl

 are nuts with a torque wrench using the speci

fi

 ed tightening method. 

Otherwise, the 

fl

 are nuts could break after a prolonged period, causing refrigerant to 

leak and generate a hazardous gas if the refrigerant comes into contact with a 

fl

 ame.

Tighten with 2 wrenches.

Holding wrench

Connection pipe

Torque wrench

Indoor unit pipe 
(Body side)

Flare nut 

Flare nut [mm (in.)]

Tightening torque [N·m (kgf·cm)]

6.35 (1/4) dia.

16 to 18 (160 to 180)

9.52 (3/8) dia.

32 to 42 (320 to 420)

12.70 (1/2) dia.

49 to 61 (490 to 610)

15.88 (5/8) dia.

63 to 75 (630 to 750)

19.05 (3/4) dia.

90 to 110 (900 to 1,100)

381798070_IM.indb   8

381798070_IM.indb   8

12/5/2018   9:39:32 AM

12/5/2018   9:39:32 AM

Содержание AUXG-KRLB Series

Страница 1: ... and use the power cable combined with an Earth Leakage Circuit Breaker ELCB This product is not explosion proof and therefore should not be installed in an explo sive atmosphere To avoid getting an electric shock never touch the electrical components soon after the power supply has been turned off After turning off the power always wait 5 min utes or more before you touch the electrical component...

Страница 2: ... which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion All possible ignition sources including cigarette smoking should be kept sufficiently far away from the site of installation repairing removing and disposal during which flammable refrigerant can possibly be...

Страница 3: ...g the system it shall be pressure tested with OFN The system shall be leak tested on completion of charging but prior to commission ing A follow up leak test shall be carried out prior to leaving the site CAUTION 10 Decommissioning Before carrying out this procedure it is essential that the technician is completely familiar with the equipment and all its details It is recommended good practice tha...

Страница 4: ... the manufacturer or other prescribed parts The use of non prescribed parts can cause serious accidents such as the unit falling water leakage electric shock or fire Do not turn on the power until all work has been completed CAUTION This manual describes how to install the indoor unit only To install the outdoor unit or branch box if any refer to the installation manual included in each product 2 ...

Страница 5: ...door unit in the following areas Area with high salt content such as at the seaside It will deteriorate metal parts causing the parts to fall or the unit to leak water Area filled with mineral oil or containing a large amount of splashed oil or steam such as a kitchen It will deteriorate plastic parts causing the parts to fall or the unit to leak water Area that generates substances that adversely...

Страница 6: ...g and durable ceiling 3 or more Floor Obstruction Unit m 1 5 or more 1 8 or more 1 or more This product can be installed at a height of up to 4 2 m However if the heights of the ceiling is higher than 3 2 m or lower than 2 7 m it is necessary to set the position from remote controller Refer to 7 FUNCTION SETTING Discharge direction setting Unit mm The discharge direction can be selected as shown b...

Страница 7: ...ble to have sufficient gradient of pipe perform drain lift up Pipe size Drain pipe VP25 O D 32 mm Hanging fittings 1 5 to 2 m VP25 O D 32 mm Downward gradient 1 100 to 1 50 Rise PROHIBITED Trap Air bleeding When lifting up drain Height of inclined pipe should be less than 850 mm from the ceiling A rise dimension over this range will cause leakage Lift up the pipe vertically at the position of 300 ...

Страница 8: ... 0 When using conventional flare tools to flare R32 pipes the dimension A should be approxi mately 0 5 mm more than indicated in the table for flaring with R32 flare tools to achieve the specified flaring Use a thickness gauge to measure the dimension A Width across flats Pipe outside diameter mm in Width across flats of Flare nut mm 6 35 1 4 17 9 52 3 8 22 12 70 1 2 26 15 88 5 8 29 19 05 3 4 36 N...

Страница 9: ...the air conditioner may be damaged or cause malfunction Ground the unit Do not connect the earth ground cable to a gas pipe water pipe lightning rod or a telephone earth ground cable Improper earthing grounding may cause electric shock Do not connect power supply cables to the transmission or remote controller termi nals as this will damage the product Never bundle the power supply cable and trans...

Страница 10: ... as shown in terminal label Be sure to refer to the connection diagram for the correct field wiring Wrong wiring causes malfunction of the unit 3 6 5 Connection wiring CAUTION Be careful not to mistake the power supply cable and connection wires when install ing Install so that the wires for the remote controller will not come in contact with other connection wires 1 Remove the control box cover a...

Страница 11: ...Stop mode or Forced stop mode can be selected with function setting of indoor unit A twisted pair cable 22 AWG should be used Maximum length of cable is 150 m 492 ft Use an external input and output cable with appropriate external dimension depending on the number of cables to be installed The wire connection should be separate from the power cable line Connected device Terminal Dry contact termin...

Страница 12: ...manual or the operating manual supplied with the air conditioner Setting the switches other than specified will cause an accident or trouble Do not touch the circuit board and circuit board parts directly with your hands Oth erwise injury or electric shock could result Use an insulated screwdriver to set the dip switches 6 1 Group control CAUTION Group control is only possible between units with r...

Страница 13: ...h 2 Wired Type A I U A B I U Master Master Slave A B Remote controller cable Refer to 2 4 Electrical requirement A 500 m A B 500 m 7 FUNCTION SETTING Refer to the installation manual of remote controller for setting method 7 1 Function Details Filter sign Select appropriate intervals for displaying the filter sign on the indoor unit according to the estimated amount of dust in the air of the room ...

Страница 14: ... number Setting value Setting description 42 00 Indoor unit 01 Both 00 Sensor on the indoor unit is active 01 Sensors on both indoor unit and wired remote controller are active Remote controller sensor must be turned on by using the remote controller Remote controller custom code Only for wireless remote controller The indoor unit custom code can be changed Select the appropriate custom code Facto...

Страница 15: ...he operating manual of the wired remote controller The Operation indicator lamp and Timer indicator lamp will simultaneously flash during the test run mode Heating test run will begin in a few minutes when HEAT is selected by the remote controller reverse cycle model only 10 FINISHING CAUTION After checking for gas leaks refer to the Installation Manual of the outdoor unit perform this section Ins...

Страница 16: ... Compressor temp sensor error 7 3 Outdoor unit Heat Ex liquid temp sensor error 7 4 Outdoor temp sensor error 7 5 Suction Gas temp sensor error 7 6 2 way valve temp sensor error 3 way valve temp sensor error 7 7 Heat sink temp sensor error Error display Wired remote controller Error code Description OPERATION lamp green TIMER lamp orange ECONOMY lamp green 8 2 Sub cool Heat Ex gas inlet temp senso...

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