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3. 5. Pipe installation
WARNING
• During installation, make sure that the refrigerant pipe is attached
fi
rmly before you
run the compressor.
• Do not operate the compressor under the condition of refrigerant piping not attached
properly with 2-way or 3-way valve open. This may cause abnormal pressure in the
refrigeration cycle that leads to breakage and even injury.
• During the pump-down operation, make sure that the compressor is turned off
before you remove the refrigerant piping.
• Do not remove the connection pipe while the compressor is in operation with 2-way
or 3-way valve open. This may cause abnormal pressure in the refrigeration cycle
that leads to breakage and even injury.
• When installing and relocating the air conditioner, do not mix gases other than the
speci
fi
ed refrigerant R410A or R32 to enter the refrigerant cycle.
• If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise
to an abnormally high value and cause breakage, injury, etc.
• If refrigerant leaks while work is being carried out, ventilate the area. If the
refrigerant comes in contact with a
fl
ame, it produces a toxic gas.
CAUTION
• Be more careful so that foreign matter (oil, water, etc.) does not enter the piping
than with refrigerant R410A or R32 models. Also, when storing the piping, securely
seal the openings by pinching, taping, etc.
• While brazing the pipes, be sure to purge with dry nitrogen gas.
3.5.1. Pipe connection
■
Flaring
Use special pipe cutter and
fl
are tool designed for R410A or R32 pipework.
(1) Cut the connection pipe to the necessary length with a pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs.
(3) Insert
the
fl
are nut (always use the
fl
are nut attached to the indoor unit(s) and outdoor
unit or branch box respectively) onto the pipe and perform the
fl
are processing with a
fl
are tool. Use the special R410A or R32
fl
are tool, or the conventional
fl
are tool. Leak-
age of refrigerant may result if other
fl
are nuts are used.
(4) Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from
entering the pipes.
B
A
L
Check if [L] is
fl
ared uniformly
and is not cracked or scratched.
Die
Pipe
Pipe outside diameter
[mm (in.)]
Dimension A [mm]
Dimension B
-
0
0.4
[mm]
Flare tool for R32, clutch
type
6.35 (1/4)
0 to 0.5
9.1
9.52 (3/8)
13.2
12.70 (1/2)
16.6
15.88 (5/8)
19.7
19.05 (3/4)
24.0
When using conventional
fl
are tools to
fl
are R32 pipes, the dimension A should be approxi-
mately 0.5 mm more than indicated in the table (for
fl
aring with R32
fl
are tools) to achieve
the speci
fi
ed
fl
aring. Use a thickness gauge to measure the dimension A.
Width across
fl
ats
Pipe outside diameter [mm
(in.)]
Width across
fl
ats of
Flare nut [mm]
6.35 (1/4)
17
9.52 (3/8)
22
12.70 (1/2)
26
15.88 (5/8)
29
19.05 (3/4)
36
NOTES:
The
fl
are nut speci
fi
cation is compliant with ISO14903.
■
Bending pipes
• If pipes are shaped by hand, be careful not to collapse them.
• Do not bend the pipes at an angle more than 90°.
• When pipes are repeatedly bend or stretched, the material will harden, making it dif
fi
cult
to bend or stretch them any more.
• Do not bend or stretch the pipes more than 3 times.
CAUTION
• To prevent breaking of the pipe, avoid sharp bends.
• If the pipe is bent repeatedly at the same place, it will break.
■
Flare connection
CAUTION
• Be sure to connect the pipe against the port on the indoor unit and the outdoor unit
correctly. If the centering is improper, the
fl
are nut cannot tightened smoothly. If the
fl
are nut is forced to turn, the threads will be damaged.
• Do not remove the
fl
are nut from the indoor unit pipe until immediately before
connecting the connection pipe.
• Do not use mineral oil on
fl
ared part. Prevent mineral oil from getting into the system
as this would reduce the lifetime of the units.
(1) Detach the caps and plugs from the pipes.
(2) Center the pipe against the port on the indoor unit, and then turn the
fl
are nut by hand.
Connection pipe (Gas)
Connection pipe
(Liquid)
(3) When the
fl
are nut is tightened properly by your hand, hold the body side coupling with
a separate spanner, then tighten with a torque wrench. (See the table below for the
fl
are nut tightening torques.
CAUTION
• Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order to
tighten the
fl
are nut correctly.
• Tighten the
fl
are nuts with a torque wrench using the speci
fi
ed tightening method.
Otherwise, the
fl
are nuts could break after a prolonged period, causing refrigerant to
leak and generate a hazardous gas if the refrigerant comes into contact with a
fl
ame.
Tighten with 2 wrenches.
Holding wrench
Connection pipe
Torque wrench
Indoor unit pipe
(Body side)
Flare nut
Flare nut [mm (in.)]
Tightening torque [N·m (kgf·cm)]
6.35 (1/4) dia.
16 to 18 (160 to 180)
9.52 (3/8) dia.
32 to 42 (320 to 420)
12.70 (1/2) dia.
49 to 61 (490 to 610)
15.88 (5/8) dia.
63 to 75 (630 to 750)
19.05 (3/4) dia.
90 to 110 (900 to 1,100)
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12/5/2018 9:39:32 AM
12/5/2018 9:39:32 AM