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FS0507T

PN 60711000162

exchange period will not cause problems. If an abnormality occurs before the

replacement date is set, replace the parts in time.

Regular replaced parts list
Items

Replacing part name

Replacement

period

Grease

Hydraulic oil

1 year

Hydraulic oil filter

3 years

Hydraulic component

Cylinder seal

5 years

Oil pressure pipe

2 years

Electronic components

Toggle Switches

4 years

Emergency stop switch

4 years

Start switch

4 years

Contactor (for power packaging)

3 years

Main contactor

4 years

Operating platform height

detecting device

5 years

Walking joystick

5 years

Surge absorber (within charger)

3 years

When replacing a part, please refer to the part sample to confirm the part number and

order it from the dealer.

5.4 Grease

For the purpose of preventing damage and extending the life of the machine, please

refuel or replace it regularly according to the following table and pictures.

●

Grease list

Refueling

part

Grease

name

Designat

grease

Replacement period

Changed oil

quantity

60 hours

or 1

week

600

hours

or 6

months

200 hours

or 12

months

①

Hydrauli

c tank

Hydraulic

oil

ES22

◎

3.0

②

Lifting

cylinder

Intersect

ion

grease

EP-2

⊙

Moderate

amount

③

Walking

chain

gear

compound

No.2

⊙

Moderate

amount

④

Lifting

arm pin Lubricant

---

⊙

Moderate

amount

⊙

Add grease

Содержание FS0507T

Страница 1: ...Aerial Work Platform Operation And Maintenance Manual Fronteq Changzhou Machinery Co Ltd www fronteqlift com 607110000162 ...

Страница 2: ...23 4 1 Operation Handle 23 4 2 Safety device 27 5 Regular inspection and maintenance 30 5 1 Relevant checkpoints and inspections 30 5 2 Daily checkpoint 31 5 3 Replace parts Regularly 32 5 4 Grease 33 5 5 Battery charging method 34 5 6 Adjustment of the walking device 39 6 Maintenance 40 7 Storage of the Machine 40 7 1 Daily Storage 40 7 2 Long term Storage 41 8 Storage 42 8 1 Specifications 42 8 ...

Страница 3: ...nt safe operation correct management Please observe the safety precautions described in this manual Slacking this precaution will result in injury or even death Please keep this instruction manual at hand of operators or maintenance personnel so that you can read it at any time When this manual is lost or damaged please order it from a nearby dealer immediately When this machine is transferred ple...

Страница 4: ...manual In addition this manual does not describe all matters related to safety In addition to the items already documented Indicates an imminent danger of causing death or significant harm Indicates a potential hazard that could result in death or major injury Indicates a potential hazard that could result in minor or moderate injury and indicates damage to the item Indicates matters that should b...

Страница 5: ... walk on general roads This unit is an indoor special machine Do not use it outdoors Do not use it in a place with strong winds even indoors There is a possibility of a rollover Warning Read this manual thoroughly and follow its instructions and warnings Before using this machine please read this manual thoroughly and use it based on the full understanding of its contents Please understand this ma...

Страница 6: ...shall be determined by the judgment of the job leader When you feel that there is an abnormality in the machine immediately stop the operation to ensure safety and the well is quickly contacted with the manager When you restart your work use the repairs and repair them Warning Safe wear of clothing and protective gear When working wear a suitable fit and fit clothing and wear a safety helmet helme...

Страница 7: ...reliable contact between the operator on the work platform and the operator when operating the work platform outside the work platform And take necessary measures such as the designated person to send signals When you work together or set up a guide person please discuss the contents of the work beforehand set a fixed signal and work with the specified signal Please specify the person who sent the...

Страница 8: ... Forbidden to use outdoors indoor special machine This machine is an indoor special machine Please do not use it outdoors Do not use it in a place with strong winds even indoors A rollover may occur Danger Confirmation of surrounding conditions At the job site please pay attention to the general personnel and operators and the surrounding conditions and pay attention to ensure safety When someone ...

Страница 9: ... or weak ground there will be the danger of rollover It will be extremely unstable when lifting the working platform so please confirm the flatness and no height Work or walk after the step The ground where the machine is used is inclined weak uneven and sloped etc Please avoid using it There is a danger of accidents such as rollovers This unit is forbidden to be used near steps inclined surfaces ...

Страница 10: ...e NotePay attention to the protrusion of the carrier Place the object in the center of the work platform taking care not to protrude from the work platform DangerOverturning attention no horizontal overload load Do not apply lateral heavy loads during work There is a danger of rollover When the machine presses or pulls in the horizontal direction it may cause the machine to sway greatly causing th...

Страница 11: ...ring the inclined floor When driving into a sloping ground please walk at a low speed Be sure to use a wheel stop when parking on a sloping road Do not enter the inclined floor when the operating platform is raised When the operating platform is raised it is no longer possible to walk on tilt ground and the machine will stop automatically When crossing the steps please set the slope Please control...

Страница 12: ...ay occur more than expected and there is a risk of accidents due to collision with surrounding equipment or houses NoteWhen leaving the equipment When the work is temporarily interrupted leave the Work platform back to the storage position Remove the power key from the switch And confirm that the brake is effective and advance Line stop The above measures should also be taken when the machine is t...

Страница 13: ... before use Warning Being sucked in and caught When working near the rotating part be careful not to get involved and don t let the item is near the circumference of the rotating part Please do not place the body or part of the body in the gap and running part of the machine 1 3 Precautions when renting Attention to long term rental rental attention The leasing industry should implement the follow...

Страница 14: ...tion must be carried out by the holder of the qualifications prescribed by the Ministry of labor or by the registered inspection company Warning Check and maintain in a flat place Please check on a solid horizontal no load operation and storage position Warning Display in check maintenance At the time of inspection or maintenance there is a danger of causing a major personal injury if someone besi...

Страница 15: ...ff the power NoteUnplug the battery cable during maintenance of the electrical system When the battery cable connector is removed and the electrical system is inspected and maintained the short circuit may cause burns or damage to the electrical and electronic equipment Please unplug the battery cable on the side of the connector Warning Pay attention to high oil temperature and high oil pressure ...

Страница 16: ...o not mistake the type and capacity when replenishing Incorrect supply can cause malfunction or damage Oil or battery solution may cause inflammation when it enters the eyes and contacts the skin Use protective goggles or protective gloves when using In addition you must not drink it by mistake Please wash away immediately when entering the eyes or touching the skin Please consult a doctor if you ...

Страница 17: ...e When checking or replacing the battery you need to switch the power switch to OFF to cut off the power circuit The battery terminal must be removed from the ground side connector side and the installation must start from the connector side Battery fluid dilute sulfuric acid poses a risk of blindness or burns Use protective glasses protective gloves and long sleeved clothes when using the battery...

Страница 18: ...FS0507T PN 60711000162 ...

Страница 19: ...FS0507T PN 60711000162 1 7 2 Posting position of nameplate ...

Страница 20: ...FS0507T PN 60711000162 2 Names of each part ...

Страница 21: ...FS0507T PN 60711000162 Serial number Name Serial number Name Chassis Walking device 11 Lifting and declining arm Charger 12 Lifting cylinder Lower operating panel 13 Safety arm 4 batteries 14 PCU ...

Страница 22: ... When loading and unloading the unit perform it on a level solid floor In order to avoid damage to the inside of the machine please avoid stray movements and vibrations during transportation and try to work as smoothly as possible Important When transporting this machine use a crane forklift and truck that is commensurate with the weight and size of the machine Please refer to the table below for ...

Страница 23: ...nd the lifer could be dropped or damage And may cause accidents 3 2 1Methods of one point lifting Please follow the instructions below when lifting 1 Lower the platform to the lowest point collapse the extended platform and lock it 2 Open the cover sliding work platform only at the center of the platform and the inner cover 3 Pull up the hook which is stored inside At this moment it must be confir...

Страница 24: ...FS0507T PN 60711000162 ...

Страница 25: ...ert the fork into the square tube If the forks are under the square tube the machine may fall off Attention Without using the designated places for transport there could be major accident such as falling off turning over and so on 3 4 Fixing on the cargo platform of the transport vehicle Lower the platform to the lowest point collapse the extended platform and lock it Please make sure that the mac...

Страница 26: ...FS0507T PN 60711000162 4 1 Operation Handle 1 Upper operation Handle Photo 1 2 Lower operating panel Photo 2 ...

Страница 27: ...FS0507T PN 60711000162 Photo 3 Photo 4 ...

Страница 28: ...switch on the handle must be pressed to operate the walking steering lifting or lowering functions 4 1 3 Lifting and lifting safety a The platform will not rise to a specific height unless it reaches the upper limit switch b The measured load must not exceed the rated load of the machine c The raised or lowered platform can be operated from two positions on the chassis or on the platform It depend...

Страница 29: ...4 1 5 Steering and steering safety a The key switch must be selected at the platform position See Photo 3 b For differential steering models steering is controlled by the handle on the PCU For hydraulic steering models the steering can only be controlled by the buttons on the top of the handle on the PCU c The walking mode must be selected and the enable switch is pressed 4 1 6 Operation Indicator...

Страница 30: ...be lowered by opening the emergency lowering valve turning counterclockwise This operation is only used in emergency situations and it remains closed under normal conditions tightened clockwise 4 2 4 Emergency stop button In the event of a dangerous situation use this switch to stop all movements of the machine Pressing the switch will cut off all power to the machine After solving the problem pul...

Страница 31: ...on Device for Travel Do not allow the machine to walk for more than 30 minutes Control the number of turns and turns to less than 3 consecutive times Excessive continuous operation can be a cause of failure When such continuous operation is performed the protection function operates automatically reducing the power input of the motor and performing work with energy suppressed If it is still used t...

Страница 32: ...please perform the following checkpoints or inspections Please check the per checkpoints before the start of the work on the day The contents of the checkpoint are recorded in 5 2 daily checkpoints As a regular self inspection please check regularly on a monthly or yearly basis The annual inspection is designated as a specific self inspection ...

Страница 33: ...the temperature and voltage in the log and record the operation time and maintenance items at the same time Warning Please unplug the power key from the switch before the checkpoint and mark the maintenance sign in a conspicuous place During the period please check the person holding the key Use appropriate tools for performing maintenance work If an inappropriate tool is used the work tool will f...

Страница 34: ... switch of the lower operation panel to the chassis position operate the lifting switch to confirm whether the rising and falling actions are correct Press the emergency stop switch on the operation panel to confirm that all the operations are disabled After boarding the work platform and properly fastening the seat belt operate the lift switch of the upper operation panel to confirm whether the a...

Страница 35: ...t detecting device 5 years Walking joystick 5 years Surge absorber within charger 3 years When replacing a part please refer to the part sample to confirm the part number and order it from the dealer 5 4 Grease For the purpose of preventing damage and extending the life of the machine please refuel or replace it regularly according to the following table and pictures Grease list Refueling part Gre...

Страница 36: ...hland Word 15 level when using it extremely cold The amount of hydraulic oil should be kept within the range of 1 4 3 4 when the oil level is at the bottom of the working platform 5 5 Battery charging method 5 5 1 Names and functions of each part of the charger ...

Страница 37: ... window Lights up and flashes when an error occurs 5 Switch Lights up and flashes when an error occurs 6 Spare interface Unused 7 Output display interface The lower operation panel has a charging status display function and is connected to the machine s mains wire 8 Output Interface Connect the wires to the machine body 9 Chain interface Connected to the machine body The machine cannot be turned o...

Страница 38: ...d and Abnormal indicator lights will turn off after turning on 2 When charging starts Charging green lights up 3 When charging is completed Charging End red lights up Unplug the power cord after charging 5 5 4 Tips of battery charging The proper input voltage of the charger is 85 132V AC or 170 264V AC The charger automatically switches single phase 100V 220V 5 5 5 Tips for battery charging 1 The ...

Страница 39: ...el and extension cable are the same to prevent the charging cable from overheating When using the reel and extension cable please confirm the allowable capacity of the cable in advance to avoid overcurrent Worst case scenario could cause fire Please charge in a place with good ventilation conditions Do not charge near open flames Charging when the battery fluid is low may cause toxic gas which may...

Страница 40: ...l you jump to the display mode you want to set After the selection is completed press and hold the selection button When the display and all indicators are on release the selection button The setting is completed After turning off the charger switch and turning it on again check the charging mode 5 5 7 Charger status description Use the following table to determine the status of the charger ...

Страница 41: ...FS0507T PN 60711000162 5 6 Adjustment of the walking device ...

Страница 42: ...ack and the lower roller is outside the standard range adjust it 1 Align the anastomotic symbol Δ on the track with the lower roller in the center of the body 2 Loosen the lock nut of the idler adjustment bolt 3 Adjust the adjusting bolt so that the gap between the track and the lower roller is within 15 3mm 4 If the adjustment bolt continues to be fixed tighten the lock nut 5 After the end of one...

Страница 43: ...en Alarm indicator red flashes When a problem is detected it will be displayed on the LCD screen In the emergency stop state only the ground operation can be performed NoteMeasures for Storage When storing this machine please unplug the power key from the switch It should be kept by special person In addition please put it on a flat road Store it by using the anti slip measures such as the wheel s...

Страница 44: ... and check its status regularly Procedures 1 Clean the entire machine and repair the peeling paint However please do not to clean electronic parts by steam or water 2 If there are any defects please perform maintenance and correction so as not to affect the next time of operation 3 Apply the lubricating oil to each movable part 4 Seal the shaft of the drive unit with a plastic sheet packaging tape...

Страница 45: ... When the genuine parts are not used or the greases specified by the company are not used 6 The machine is used beyond the limits set by the company 7 Failures caused by failure to follow the correct use of the operating methods periodic inspection and maintenance methods 8 Defects that change with over time natural fading of paint plating etc 9 Periodic inspection maintenance operations and consu...

Страница 46: ......

Страница 47: ...FS0507T Electrical Schematic 上部控制箱继电器 S1 ...

Страница 48: ...Original Instruction No 243 Central Huayuan Chunjiang Town Xinbei District Changzhou City Jiangsu China ...

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