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Fromm

17

FUNCTIONS

17

The display 

(V)

 is used to signal the alarms displayed simultaneously 

with the flashing of the LED next to the 

RESET

 button or the right LED 

of the display 

(F)

 in the models with touch screen:

Code

Description

Causes

Solutions

E01

Emergency bumper 

pressed

 

- Bumper pressed.

 

- Bumper pin blocked.

 

- Micro too close to the cam.

 

- Limit switch is not pressed and the 

signal does not get to the card.

 

- Remove the obstacle.

 

- Unlock the bumper and check the free rotation 

of the pins.

 

- Remove  the  micro  from  the  cam;  with  the  pin 

aligned: the micro must not be pressed.

 

- Check if the limit switch is working, if not, replace 

it. Check the continuity of the cable with signals 
on the panel P1 and 010. Replace if broken.

E02

Rotation or running 

anomaly, motor blocked

 

-

The sensor does not read the 

petals because it is too far from the 

phonic wheel.

 

-

The sensor does not read the 
petals because the phonic wheel is 
broken or crooked.

 

-

The sensor does not send the 
signal to the card.

 

- The motor seems to rotate at less 

than 500 rpm for more than 2.5 s.

 

- The machine does not move, even 

with manual controls.

 

- Adjust the position of the sensor compared to 

the petals of the phonic wheel (distance < 2 mm).

 

- Fix / replace the phonic wheel.

 

- Check  the  correct  operation  of  the  sensor, 

bringing it close to a metallic object. If the LED 
lights up, replace the cable, if the sensor does 
not work, it needs to be replaced.

 

- If  the  robot  is  rotating  on  unsuitable  fl ooring 

(carpet), choose a smooth and fl at fl oor that is 
not slippery. If the alarm occurs during slowing, 

the sensor is not reading all the petals of the 
phonic wheel.

 

-

The drive or inverter does not receive 

consent  to  start,  check  the  wiring.
The 

drive 

or 

inverter 

is 

faulty, 

communicate  the  code  shown  on  the 
latter.  For  a  DC  motor,  check  the  brushes.
The  motor  cable  is  not  connected  well,  check 
the  wiring  and  tightness,  even  on  the  brake,  if 
present.  The  electromechanical  brake  on  the 
motor, if present, may not release. If this occurs, 
it must be adjusted or replaced. The motor unit 
may be damaged or defective; replace it.

E03

Restart after power 
outage.

 

-

The card restarted.

 

- The machine shut down and shows 

this warning.

 

- Press the RESET key.

 

- There  was  a  power  outage  and  the  machine 

shut down and then restarted: Press the RESET 
button (no power) or bell (touch).

POF

Power fail

 

-

Voltage drop detected without the 

card turning off  completely.

 

- Turn the machine off  and on again.

E08

Carriage ascend/descend 

anomaly

 

-

The sensor does not read the 

petals because it is too far from the 

phonic wheel.

 

- The  carriage  only  moves  in  one 

direction.

 

-

The sensor does not send the 
signal to the card.

 

-

The roll holder carriage does not 

move, even with manual controls.

 

- Adjust the position of the sensor compared to 

the  petals  of  the  phonic  wheel  (distance  <  2 
mm). If the phonic wheel is broken or damaged, 
it must be replaced.

 

- Check  if  the  control  signal  reaches  the  drive, 

then  verify  if  the  status  LED  is  lit.  Check  if  the 
carriage limit switch is pressed or blocked.

 

- Check  the  correct  operation  of  the  sensor, 

bringing it close to a metallic object. If the LED 
lights up, replace the cable, if the sensor does 
not work, it needs to be replaced.

 

-

The drive or inverter does not receive consent 

to start, check the wiring. The drive or inverter 
is  faulty,  communicate  the  code  shown  on 
the  latter.  For  a DC  motor, check the  brushes. 
The  motor  cable  is  not  connected  well,  check 
the  wiring  and  tightness,  even  on  the  brake,  if 
present.  The  motor  unit  may  be  damaged  or 
defective; replace it. Check the battery.

E09

Stop after fi lm breakage 
or fi lm end.

 

- The fi lm roll is fi nished.

 

- The fi lm fl ap came off  or the fi lm is 

broken.

 

- The fi lm does not come out.

 

- The fi lm is not properly connected 

to the product.

 

-

Change the roll.

 

- Hook the fi lm back on the pallet.

 

-

Check the proper operation of the dancer sensor 

removing the fi lm and operating it manually. If it 
does not work, make sure the sensor is operating 
properly. The fi lm pull value is high, lower it.

 

- If the fi lm does not glide within the carriage for 

fi rst 

(x)

 seconds, the alarm is triggered. Attache 

the fi lm tighter.

E10

Carriage limit switch 

error

(they are both open)

 

-

Wiring or power outage error

 

- Check the limit switch wiring and power Check 

the carriage motor brushes.

E11

Low limit switch error: 

it did not close during 
carriage ascent

 

- Carriage motor blockage

 

- Limit switch faulty or blocked.

 

- Check the carriage motor (motor brushes).

 

-

Unblock the sensor or replace it if faulty. Check 

the carriage motor brushes.

E12

High limit switch error: 

it did not close during 
carriage descent

 

- Carriage motor blockage

 

- Limit switch faulty or blocked.

 

- Check the carriage motor (motor brushes).

 

-

Unblock the sensor or replace it if faulty.

E13

Low limit switch error: it 

opened during carriage 
ascent

 

- The carriage moves in the opposite 

direction.

 

- Invert the rotation direction or the limit switches 

are inverted.

E14

High limit switch error: it 

opened during carriage 
descent

 

- The carriage moves in the opposite 

direction.

 

- Invert the rotation direction or the limit switches 

are inverted.

E16

Emergency intervention

 

- Emergency button pressed.

 

-

Carriage door open.

 

-

Unblock the button and restore the power 
circuit.

 

-

Close the door and restore the power circuit. 

If  FE  or  FM  carriage,  check  the  bridge  on  the 
connector. Check the emergency microswitch.

E17

Compass communication 
timeout error - The 
compass is not 

responding

 

- The expansion card is not mounted 

correctly.

 

- Check the assembly as shown in the “Compass” 

chapter in this manual, also check that the pins 
are not oxidized, try to remove and reinsert the 

card.

E18

Compass calibration 
error or magnetic 

interference too high

 

- 24V power supply connection

 

- Magnetic fi eld interference.

 

-

Check the wiring of the board as shown in the 

“Compass” chapter.

 

- Check that there are no cables or metal bodies 

in the vicinity of the compass.

E19

Compass phase missing 

error

 

- Phase failure due to timeout.

 

- Too  weak  magnetic  fi eld  or  high 

magnetic interference.

 

- Check that the robot has completed at least one 

revolution, otherwise the value of parameter F54 
must be increased.

 

- The perimeter of the pallet must be set manually 

by acting on user parameter F21.

EFA
EFF

Memory error

 

-

Internal error.

 

-

Contact assistance.

EF0
EF9

Memory error

 

-

Internal error.

 

-

Contact assistance.

E20
E29

Memory error

 

-

Internal error.

 

-

Contact assistance.

E2A
E2F

Memory error

 

-

Internal error.

 

-

Contact assistance.

E32

Low battery warning at 
rest

 

-

The battery is discharged and the 
Robot is at rest.

 

- Recharge  the  battery,  if  the  problem  persists 

replace the battery

E33

Low traction battery 
warning

 

-

The battery is discharged and the 
Robot is traction operated.

 

- Recharge  the  battery,  if  the  problem  persists 

replace the battery

E50

Error in creasing position 

sensors

 

-

Both sensors are engaged.

 

-

Check the proper electrical wiring or proper 

installation and mechanical operation.

E51

Creasing locked during 
closure

 

-

Creasing blocked on the top sensor.

 

- Check motor operation.

 

-

Check electrical connection

 

- Make sure there are no mechanical obstacles.

 

-

Check sensor operation

E52

Creasing block during 
opening

 

- Creasing  blocked  on  the  bottom 

sensor.

 

- Check motor operation.

 

-

Check electrical connection

 

- Make sure there are no mechanical obstacles.

 

-

Check sensor operation

E53

Top limit switch error: did 

not engage during ascent 

command (creasing)

 

-

The carriage blocked during ascent.

 

- Check motor operation.

 

-

Check operation of the top sensor and replace 
if broken.

 

- Make sure there are no mechanical obstacles.

E54

Bottom limit switch error: 

did not engage during 

descent command 
(creasing)

 

-

The carriage blocked during 
descent.

 

- Check motor operation.

 

- Check  operation  of  the  bottom  sensor  and 

replace if broken.

 

- Make sure there are no mechanical obstacles.

E55

Low creasing limit switch 

error: it closed during the 
ascent

 

-

The engine runs in reverse

 

-

Check the wiring.

Содержание FR330

Страница 1: ...Fromm Holding AG Hinterbergstrasse 26 6312 Steinhausen Switzerland Rev 0 16 11 2021 FR 330 FR 350 390 400 EN Operator Panel Translation of the original instructions Robot Mast...

Страница 2: ...2 Rev 0 16 11 2021 Operator Panel ROBOT POST 2...

Страница 3: ...CONTROLS DESCRIPTION 2 1 1 2 SFERA OPERATION 3 2 FUNCTIONS 6 2 1 CONTROL PANEL FUNCTIONS 6 2 2 ADDITIONAL MANUAL CONTROLS 10 2 3 AUTOMATIC CYCLES 11 2 4 SEMIAUTOMATIC OPERATING CYCLES 15 2 5 ALARM LIS...

Страница 4: ......

Страница 5: ...Fromm 1 general controls 1 1 GENERAL CONTROLS 1 1 COMMANDS WITH BUTTONS O E A V H B G P C D F Picture 1...

Страница 6: ...the machine G Press and hold to lower the carriage manually H STOP button for cycle pause the machine decelerates and stops the cycle can be resumed from the same point The display V shows the battery...

Страница 7: ...must always be released F00 1 LED of the RESET key E is turned off Automatic opening of the program used previously When the machine is turned on again the parameters from the last programme selected...

Страница 8: ...s of the selected programme If turned on it is not possible to rewrite the modified parameters It is necessary to select the parameter F00 on the same programme to carry out modifications and set the...

Страница 9: ...aximum charge 100 minimum charge 0 The LED next to the button STOP PAUSE flashes when the battery reaches a charge of 30 Indication of the weight of film consumed Opt At the end of each cycle or by se...

Страница 10: ...while the pre stretch is set in parameter F33 only for the PS MPS2 carriage X F09 Strip of film placed over the top of the product X F10 Height at which the winding cycle begins referred to the lower...

Страница 11: ...of the carriage selectable from 120 to 400 OPT F21 Pallet perimeter 4 0 99 9 some models 0 0 automatic X F22 Cycle with cover enabled 1 or disabled 0 X F23 Carriage descent position with F22 1 for cov...

Страница 12: ...in ascent Opt advanced creasing 2 creasing from low rotations up to the reinforcement excluded F8 Opt advanced creasing 3 creasing from the reinforcement included at high rotations Opt advanced creasi...

Страница 13: ...ons Opt advanced creasing 3 creasing from high rotations up to the reinforcement excluded OPT F38 Number of final rotations at the base of the product if F38 0 do not perform creasing OPT F39 Crease c...

Страница 14: ...ntrols To execute the manual command use the buttons F and F to select the desired command and press the button indicated in the list below COMBINATIONS COMMANDS BUTTONS ACTION C1 Button B Carriage up...

Страница 15: ...rriage going up or G carriage going down can be pressed to stop the carriage add extra wrapp wherever required and start it again F10 CYCLE START AT PRESET HEIGHT Automatic cycle that wraps the pallet...

Страница 16: ...rom a preset height which is set with the F10 function F11 CYCLE STOP AT PRESET HEIGHT Automatic cycle that wraps the pallet stopping at a preset height which is set with the F11 function F12 DIFFEREN...

Страница 17: ...main control board and a dedicated software installed in it Compass related alarms are E17 E18 and E19 H F22 01 COMPLETE UP DOWN CYCLE WITH PAUSE DANGER The cycle up down with pause is required for m...

Страница 18: ...o restart emitting a slow intermittent signal To complete the paused wrapping cycle press the start cycle button A If the cycle set is for ascent and descent the carriage ascends performs the top rota...

Страница 19: ...is reached During the reinforcement rotations the tension and lengthening of the film can be adjusted using the parameters set in F32 and F33 F1 4 SEMIAUTOMATIC OPERATING CYCLE which allows you to wra...

Страница 20: ...et choose a smooth and at oor that is not slippery If the alarm occurs during slowing the sensor is not reading all the petals of the phonic wheel The drive or inverter does not receive consent to sta...

Страница 21: ...e lm roll is nished The lm ap came o or the lm is broken The lm does not come out The lm is not properly connected to the product Change the roll Hook the lm back on the pallet Check the proper operat...

Страница 22: ...bot has completed at least one revolution otherwise the value of parameter F54 must be increased The perimeter of the pallet must be set manually by acting on user parameter F21 EFA EFF Memory error I...

Страница 23: ...operation E53 Top limit switch error did not engage during ascent command creasing The carriage blocked during ascent Check motor operation Check operation of the top sensor and replace if broken Mak...

Страница 24: ...and brought the trolley to the reel replacement level alarm E09 Solve the problem that triggered the alarm or replace the reel should this be finished attach the film to the pallet again Press the BLU...

Страница 25: ......

Страница 26: ...Hinterbergstrasse 26 6312 Steinhausen Switzerland Fromm Holding AG...

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