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What the Unit Comes With and What You Will Need

What the Unit Comes With and What You Will Need

Diverter valves

 

Hitachi use a 3-port valve to convert from heating to hot water 

Heat meters

 

If you are using more than one heat source, heat pump + boiler you MUST measure the heat 
produced by the heat pump and the electricity used. This is essential for RHI. The heat meter 
goes in the return to the heat pump with a sensor in the flow. The electricity meter must 
measure only the power consumed by heat pump. See hybrid drawings.

The Cylinder

 

If you want to heat water with a heat pump you need a dedicated heat pump cylinder. These 
are 600mm diameter and are pre-insulated and can store water at up to 3 bar pressures. 
Note the size and weight of the cylinder. Full installation instructions will be included with 
the cylinder.

Ideally Cylinders should only be used IF the coil area is more than 2.5m

2

. Smaller coils give 

very long recovery times and increase usage of the immersion heater. Cylinders can be 
pressurised or open vented. We can work out the run cost for you if you tell us the coil size.

Below is a list of the components you will need to buy for each of the systems: 

Flexible hoses

  

we recommend flexi hoses are used on Monobloc systems, they are not required on the split 
systems. The water connections to all units are 1 inch BSP female up to size 4 and 1 1/4 on 
the 5 and 6 units. We recommend connecting the water pipework with flexible hoses for ease 
of maintenance and to avoid any vibration from the unit going into the house. All external 
pipework has to be insulated to meet MCS standards.

Mounting feet

 

the outdoor units need to be mounted 100mm above the ground, we recommend using 
rubber feet with unistrut channel. These come with mounting bolts included. Splits have 2 
feet, monos have 3 feet

An expansion vessel, pressure gauge, pressure relief valve and filling loop 

 

All Hitachi units have an expansion vessel inside.

Pump

 

The Hitachi units have a 7.5m pump installed inside.

Assuming you use a low loss header for heating, 1x 3 port zone valves and 6 elbows, you can 
run, measuring from the header to the heat pump 

• 

30 m separation on 22mm copper for the 2HP

• 

30 m separation on 28mm copper for the 3HP

• 

20 m separation on 28mm copper for the 4-6HP

• 

Call for the 8 and 10HP

If your runs exceed this give us a call as you might need extra pumps.

Water Filter

 

The Hitachi units have a filter inside the units, if the unit is running on a dirty system an 
additional filter might be a good idea.

Glycol / anti-freeze

 

In Monobloc heat pumps the water goes outside the building. The unit can protect itself 
from freezing up, but if the power goes off there is a risk that the unit will freeze causing 
damage. To prevent this, we recommend putting propylene glycol mixture in the system. It 
is important that the glycol concentration is adequate to protect the unit, if the unit freezes 

up there will be no warranty. Manufacturer dependant, a mix of 25% is normal for UK 

conditions.

Adding too much glycol is not a good idea as it increases the water pump power and slightly 
reduces the capacity of your system.

Flow switch and flow meter 

 

The Hitachi units have a flow meter and switch installed in the units.

Содержание RASM Series

Страница 1: ...Air Source Heat Pump Installation and Maintenance Manual Model Numbers RASM Monoblocs RWM Splits RWD Combi pre plumbed RWH High temp ...

Страница 2: ...n in line with today s standards and put together a list of the kit required at your cost price Alternatively if you don t currently have a heat pump project but would like to become a heat pump installer and don t know where to start contact us on 02380 274833 or email us at sales freedomhp co uk and we can set you on the correct course Homeowners If you are the homeowner please ask your installe...

Страница 3: ...e at least 6 photos showing the outdoor unit control box and cylinder cupboard Pipe We supply a high quality 16x2mm multilayer pipe consisting of 5 layers of polyethylene adhesive and aluminium Typically rated at 95 C at 10bar this strong flexible pipe is well suited to underfloor heating and is manufactured within the EU Controls At Freedom we provide a wide range of controls manufactured by lead...

Страница 4: ...e notice of Your installer should have provided you with a room thermostat if you have radiators or a thermostat in every room if you have under floor heating They will tell you how to use these stats The heat pump will run when it gets a run signal from the thermostat It is not controlled by the Hitachi remote controller To turn on the heating all you need to do is turn up the thermostats to turn...

Страница 5: ...ature falls 5 degrees below its set point the unit will automatically switch to heating the cylinder This should take less than an hour Once set temperature is achieved the unit will go back to heating the house The hot water cylinder loses almost no heat 1 3 a degree an hour if no hot water is used An anti legionella disinfection operation will be completed at a 3am every Wednesday morning The un...

Страница 6: ...con informs about pump operation There are three available pumps on the system Each one is numbered and its corresponding number is displayed below to the pump icon when it is operating Heater step Indicates which of the 3 possible heater steps is applied on space heating DHW Heater Informs about DHW Heater operation If it is enabled Solar Combination with solar energy Compressor Compressor enable...

Страница 7: ... cylinder set the stat to 5 Maintenance procedure Stop the unit clean the water strainer in the unit you need a spanner and circlip pliers for this On Monoblocs test the concentration of the Anti freeze glycol in the system using a Glycol tester the level should be 25 If you don t have a glycol tester a glycol tester refractometer can be bought from your heat pump supplier or online Refill the uni...

Страница 8: ...er less than 100m from the outdoor unit The box is 360mm wide 490mm high 100mm deep Note the pump in the Monobloc can only manage a run of 10m at 28mm diameter copper each way to the header or cylinder Header Buffer or Heat Exchanger Pump Z1 Z1 Z2 The 3 port valve MUST go A to DHW and B to Heating Flow Return at Heat Pump Return from Header Return from Heating Flow out of Header Flow into Header He...

Страница 9: ...ect live to 32 and Neutral to 34 the orange and grey wires are not used If a low loss header or buffer is used you can connect a buffer sensor in 8 and 9 Before power up Monobloc Dip Switches when using mirror box In the outdoor unit on the right hand pcb set DSW 4 Pin 1 up to activate indoor unit wiring box You also need to set SSW1 to Local push it down Instead of remote On the Monobloc mirror b...

Страница 10: ... pipe between the indoor and outdoor units with refrigeration pipework Pipe Sizes Outdoor Unit Yutaki M Indoor Unit Model Pipe Size Model Pipe Size Gas Pipe Liquid Pipe Gas Pipe Liquid Pipe 3 6 HP Ø 15 88 5 8 Ø 9 52 3 8 3 0 6 0 HP Ø 15 88 5 8 Ø 9 52 3 8 Pipe Limits Outdoor Unit HP 4 5 6 Maximum piping length between outdoor unit and indoor unit Lmax Actual piping length L 75m Equivalent piping len...

Страница 11: ...Z1 Z2 Flow Return at Heat Pump Return from Header Return from Heating Flow out of Header Flow into Header The 3 port valve MUST go A to DHW and B to Heating Power the Hitachi system needs 2 power supplies Immersion heater is connected to 31 Live and 30 Neutral Communication cable connect to the control box terminals 1 and 2 Remote controller connect to 3 and 4 Cylinder sensor connect this using 5 ...

Страница 12: ...aki M Indoor Unit Model Pipe Size Model Pipe Size Gas Pipe Liquid Pipe Gas Pipe Liquid Pipe 2 HP Ø 12 7 1 2 Ø 6 35 1 4 2 0 HP Ø 15 88 5 8 Ø 6 35 1 4 2 5 HP Ø 6 35 1 4 2 5 HP Ø 9 52 3 8 3 6 HP Ø 15 88 5 8 Ø 9 52 3 8 3 0 6 0 HP Ø 15 88 5 8 Ø 9 52 3 8 Note on the 2 and 2 5HP units run the pipes as per outdoor unit the indoor comes with adaptors to suit the pipework H Before power up On the indoor cir...

Страница 13: ... for 15m of pipework each way The additional refrigerant charge required is Size 2 add 30g m after 15m Size 3 add 40g m after 15m Size 4 add 60g m after 15m Size 6 add 60g m after 15m If the pipe length is under 5m set DSW2 pin 1 up to on If the pipe length is over 30M set DSW2 pin 2 to up on When delivered the indoor unit expansion valves are fully closed To open the valve you must apply power to...

Страница 14: ...Heating and Hot Water Combi Combi Installation Combi Installation Before power up On the indoor circuit board set the following switches DSW 4 Pin 5 needs to set pushed up DSW 4 Pin 3 push to up to enable immersion heater Note before the unit will run the expansion valve dip switch needs to be set by the fridge engineer If the pipe length is under 5m set DSW2 pin 1 up to on If the pipe length is o...

Страница 15: ... 8 HP Ø 25 4 1 1 18 Ø 9 52 3 8 8 HP Ø 25 4 1 1 18 Ø 9 52 3 8 10 HP Ø 12 7 1 2 10 HP Ø 12 7 1 2 Note on the 2 and 2 5HP units run the pipes as per outdoor unit the indoor comes with adaptors to suit the pipework Pipe Limits Outdoor Unit HP 2 2 5 3 4 5 6 8 10 Maximum piping length between outdoor unit and indoor unit Lmax Actual piping length L 50m 75m 70m Equivalent piping length 70m 95m 90m Minimu...

Страница 16: ...40V ac The run signal goes into 14 Remove the link Pump Z1 Live 14 and Neutral 34 on a combi wire live to 36 3 port connect live to 32 and Neutral to 34 the orange and grey wires are not used If a low loss header or buffer is used you can connect a buffer sensor in 8 and 9 Wiring Diagram Heating and Hot Water Split Pump Z1 Remote Controller Heating run signal from stat or ufh 3 port Monobloc split...

Страница 17: ...5 3 bar maximum In Monobloc units only Using the power fill the system with water and 25 Propylene Glycol Setting up the cylinder immersion heater To avoid the immersion heater cutting out before the legionella function is complete you have to set the stat in the immersion heater to 65 C minimum on a Telford cylinder set it to 5 Powering Up Makes sure all your room thermostats are off and all unde...

Страница 18: ...oll to Heat Pump OK 3 Water Pump Configuration OK 4 Minimum off time Change to 0 mins 5 Minimum on time change to 0 mins 6 Overrun time change to 0 mins 7 Press return x2 On all units Adjust the weather comp 8 In system configuration ok 9 Space heating ok 10 Circuit 1 ok 11 Water calculation mode ok 12 OTC gradient shows go left to points 13 In points graph pressing down highlights the water temp ...

Страница 19: ...ump details OK flow rates is listed Flow must be 7l min or 0 4m3 hr on size 2 and 3 units 14l min 0 8m3 hr on size 4 5 and 6 units and 25l min or 1 5m3 hr on size 8 and 10 units A 70 also shows on the PCB Starting the System in hot water mode On the controller scroll left highlight Heating C1 press power to turn this off With everything off the indoor PCB will say oF Scroll right highlight DHW pre...

Страница 20: ...ation from the unit going into the house All external pipework has to be insulated to meet MCS standards Mounting feet the outdoor units need to be mounted 100mm above the ground we recommend using rubber feet with unistrut channel These come with mounting bolts included Splits have 2 feet monos have 3 feet An expansion vessel pressure gauge pressure relief valve and filling loop All Hitachi units...

Страница 21: ... supply a 2 core 0 75mm 2 core flex from 3 and 4 in the remote controller to 3 and 4 in the control box Maximum distance is 100m The cylinder sensor is 1m long you need to connect this using 0 75mm flex 2 core to terminals 5 and 6 in the control box and into the cylinder in the top of the cylinder It must install above the immersion heater You must fix it so it can t be pulled out of the cylinder ...

Страница 22: ...1 Menu 2 System configuration press OK 3 Complimentary heating press OK 4 Automatically populates Heating source Monobloc will say HP Boiler Splits and combi will say HP EH Boiler 5 Boiler combination press OK 6 Adjust Bivalent point to your desired bivalent point or 3 C 7 Combination mode Parallel 8 Waiting time 5 min In this config the boiler will run IF the ambient is below the Bi Valent point ...

Страница 23: ...at Pumps Ltd All rights reserved Specifications and designs are subject to change without notice Non metric weights and measurements are approximate All data were deemed correct at time of creation All brand product service names and logos are trademarks and or registered trademarks of their respective owners and are hereby recognized and acknowledged v031218 ...

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