FPS PowerSewer V4PS Скачать руководство пользователя страница 5

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1. INTRODUCTION

The PowerSewer® by Franklin Electric is a grinder pump pressure sewer 
system designed for residential and commercial applications. The 
following information is about installing the PowerSewer® to be used 
as a complete system. The system includes a large-capacity rotomolded 
polyethylene collection tank, fiberglass cover, specially designed 
grinder pump, pump quick disconnect system, float tree assembly, 
control panel, and flexible discharge pipe connector. 
The grinder pump discharges wastewater from the property to a force 
main, gravity main, or remote treatment facility. The PowerSewer® 
does not rely on slopes since the PowerSewer® grinder pump supplies 
the energy that moves the liquid. The wastewater is pumped from the 
collection tank through small-diameter service lateral piping, which is 
buried in a shallow, narrow trench that follows the contour of the land.

1.1 Product Description

A ball check valve prevents backflow into the collection tank from the 
service lateral or force main. It is recommended that a redundant check 
valve and corporation stop valve be installed at the connection to a 
force main for added protection from backflows.
If a malfunction were to occur, the PowerSewer® will alarm to alert the user 
so that a service provider can be contacted to remedy the alarm situation.

1.2 Installation and Maintenance Tool List

The following tools will assist in the installation:

•  Hacksaw with blades for inlet and vent pipe cutting
•  Backhoe
•  Cement mixer or trough for proper anti-flotation ballast cement mix
•  Tape measure to ensure that the excavation is at proper  

depth for PowerSewer® basin

•  PVC glue and primer
•  Bubble level to level the basin prior to backfilling
•  Shovel, spade, and rake
•  9/16" wrench or socket for removal of the manhole bolts  

and cutting ring bolts

•  #1 Phillips screwdriver to open the control panel cover
•  Small flathead screwdriver used to connect wire to control panel
•  Wire strippers
•  Small channel lock pliers to tighten cord grips in the control box

Pump Service Tools:

•  9/16" nut driver
•  1/4" hex socket wrench
•  1/2" wrench or socket for the removal of the pump base
•  2 large pipe wrenches for the removal of the plumbing tree on pump
•  3/8" drive ratchet with extension (optional)

Optional Tools:

•  Large flathead screwdriver
•  Wire cutters
•  Needle nose pliers
•  Utility knife
•  Flashlight
•  Large channel lock pliers to tighten the cord grip  

on the pump power cord

•  3/8" 16 thread/inch bottom-end tap and die threaded insert  

and bolt thread repair

•  7/16" wrench or socket for removal of C-channel bracket

Minimum Requirements for Service Call:

•  Multimeter with oscilloscope feature
•  9/16" wrench or socket for the removal of the manhole bolts
•  #2 Phillips screwdriver
•  Small flathead screwdriver used to connect wire to control panel

Parts Kit for PowerSewer®

•  Assortment of screws, bolts, and washers to  

replace lost parts in field

•  PVC glue and primer
•  Pipe thread sealant for replacement of plumbing tree
•  Silicone cement for retrofit sealing of control boxes

Pipe/Tubing Requirements:

Sufficient lengths and couples to meet connections

•  PowerSewer® Inlet: 4" and 6" schedule 40 PVC
•  PowerSewer® Outlet: 1.25" I.D. or 2" OD schedule 40 PVC
•  PowerSewer® Vent: 2" schedule 40 PVC, vent cap included  

with PowerSewer®

•  Assortment of couples, 45’s, 90’s, and T’s for hookup

Electrical Wiring Recommendations:

•  6-conductor 18 AWG cable for the floats
•  3-conductor 12 AWG pump cable with ground
•  2-conductor 18 AWG cable for IGPDS-M pump

Electrical Supply Requirements:

•  System must be wired to it's own circuit with no  

other equipment in the circuit line.

•  Pump requirements: Refer to pump ratings for  

electrical requirements.

•  Alarm Circuit: 15 Amp, 115 VAC Single-phase, 60 Hz

Содержание PowerSewer V4PS

Страница 1: ...V4PS Installation Operation Maintenance Manual...

Страница 2: ...and maintenance instructions may result in electrical shock or fire hazard personal injury or death unsatisfactory performance equipment failure and will void the warranty If you have any questions ca...

Страница 3: ...ng the Vent 11 7 1 Vent Coupling Location 7 2 Vent Cap Location 7 3 Vent Pipe Slope 7 4 Solvent Cementing Vent Piping and Fittings 7 5 Installing the Remote Vent Cap 8 Locating and Mounting the Contro...

Страница 4: ...for Field Installation Fiberglass Basin Cover Wet well access cover with polyethylene seal using 3 8 16 SST bolts to fasten cover to basin Spring Release Float Tree Assembly SST Isolated Pump Support...

Страница 5: ...or removal of the manhole bolts and cutting ring bolts 1 Phillips screwdriver to open the control panel cover Small flathead screwdriver used to connect wire to control panel Wire strippers Small chan...

Страница 6: ...tallation should be suspended until the extent of the damage can be determined by an authorized Franklin Electric representative Any field repairs or alterations must be authorized in writing by Frank...

Страница 7: ...aggregate for collection tank foundation Concrete for collection tank ballast minimum 7 cubic feet Approved backfill materials see section 10 1 Approved Backfill Materials Determine main electrical su...

Страница 8: ...im should be at least 1 1 2 above final grade The final grade should slope away from the collection tank to avoid surface water from ponding on or around the collection tank and cover NOTICEDo not ins...

Страница 9: ...ary 4 4 Applying Solvent Cement Solvent cement must be applied immediately to the primed surfaces before the primer dries in an alternating three coat application Using a brush or applicator sized no...

Страница 10: ...e Then dry fit service lateral from property into elbow or sanitary tee Make any necessary adjustments to the drop inlet pipe for a proper fit NOTICEIf a cleanout is not available in the property serv...

Страница 11: ...utlined in section 4 0 Solvent Cementing Joints NOTICEJoints and fittings in the vent piping must be watertight If not ground and surface water could infiltrate the PowerSewer system resulting in unne...

Страница 12: ...ause fire or damage to the pump control panel or cause severe personal injury and will immediately void the warranty Control Panel for Pump Power Wiring Preparation Strip back the outer jacket of the...

Страница 13: ...as defined by ASTM D 2321 include clean gravels and sands with less than 5 fines and clean compactible soil that contain less than 12 fines Class 2 materials consist of rounded materials and are less...

Страница 14: ...e junction box The length of the power cord is 10 long regardless of the size of the tank Do not leave extra cord inside of wet well The cable may become entangled in the rotating cutters or interfere...

Страница 15: ...tor features with the property owner 12 OPERATION The PowerSewer grinder pump sewer system is equipped with a float control system that continuously controls the grinder pump operation 12 1 Automatic...

Страница 16: ...List Equip yourself with the proper installation operation and maintenance tools before performing any work on or near the PowerSewer system Review section 1 2 Installation and Maintenance Tool List...

Страница 17: ...draulic Diaphragm Seal TPV Pump Stand Off PVC 1 1 4 Discharge Pipe SST 2 HP Centrifugal Grinder Pump IGP M IGP A IGPH M IGPH A IGPDS M IGPDS A Discharge Depth See Table A Basin Height See Table H 42 1...

Страница 18: ...ll Bearing Upper Single row ball 6203 Ball Bearing Lower Single row ball 6306 Seal Housing Cast iron with epoxy coating Mechanical Seal Carbon Ceramic Volute Cast iron with epoxy coating Impeller Bras...

Страница 19: ...and third party approval Motor Cover Cast iron with epoxy coating Motor Cover O ring Nitrile Motor Design Single phase capacitor start capacitor run or three phase depending on pump model Insulation C...

Страница 20: ...hes must be rated a minimum of 2 Amps at 120 V 208 230 VAC PUMP POWER CABLE 208 230 VAC 115 VAC 1 PHASE 60 HERTZ POWER SUPPLY CONTROL PANEL 515351 515357 COMMON RUN START PANEL GRD BLUE BLACK ORANGE B...

Страница 21: ...60 C copper wire minimum 6 Level switches must be rated a minimum of 2 Amps at 120 V THREEPHASE IGP IGPHMANUALGRINDER Wiring Diagram 208 240 480 600 VAC 3 PHASE 60 HERTZ POWER SUPPLY INCOMING POWER CO...

Страница 22: ...Ball Bearing Upper Single row ball 6203 Ball Bearing Lower Single row ball 6306 Seal Housing Cast iron with epoxy coating Mechanical Seal Carbon Ceramic Volute Cast iron with epoxy coating Impeller Br...

Страница 23: ...Motor Design Single phase capacitor start capacitor run Insulation Class F Overload Protection Internal on winding thermal protector Motor Shaft AISI 300 series stainless steel Ball Bearing Upper Sin...

Страница 24: ...M FLOAT BLACK BLACK BLACK WHITE WHITE WHITE GREEN WHITE BLACK TANK JUNCTION BOX MOUNTED IN TANK DRY WELL NOTE This is a control drawing only and does not re ect the actual locations of cable penetrati...

Страница 25: ...with fluoroelastomer FKM bellows and stationary ceramic with fluoroelastomer FKM O ring Lower Type 21 spring loaded rotating silicon carbide with fluoroelastomer FKM bellows and stationary silicon car...

Страница 26: ...RUN START SEAL FAIL PUMP OFF FLOAT PUMP ON FLOAT HIGH LEVEL ALARM FLOAT TANK JUNCTION BOX MOUNTED IN TANK DRY WELL SENSOR CABLE NOTE This is a control drawing only and does not re ect the actual locat...

Страница 27: ...TANK JUNCTION BOX MOUNTED IN TANK DRY WELL 12 AWG PUMP CABLE 125 FT MAX COMMON RUN START TB4 SEAL FAIL 18 AWG FLOAT CABLE 18 AWG SEAL FAIL CABLE NOTE This is a control drawing only and does not re ect...

Страница 28: ...t check valve not provided shown for reference only 10 Stop valve not provided shown for reference 11 Force main or gravity line 12 Pump power and or control float control direct bury cable or continu...

Страница 29: ...ty does not cover any labor or shipping charges The Company shall not be liable for any costs or charges attributable to any product testing maintenance installation repair or removal or for any tools...

Страница 30: ...RN AND OR INSTRUCT LOSS OF OTHER PRODUCTS OR COSTS OF ENVIRONMENTAL REMEDIATION OR DIMINUTION IN PROPERTY VALUE THE REMEDIES OF THE PURCHASER SET FORTH HEREIN ARE EXCLUSIVE AND THE LIABILITY OF THE CO...

Страница 31: ...31 NOTES...

Страница 32: ...Road Fort Wayne IN 46809 Tel 866 271 2859 Fax 886 281 2709 www franklinengineered com Form 998076 Rev 002 12 20 For technical assistance please contact 866 271 2859 www franklinengineered com FPSEngin...

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