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•  Keep cylinders upright and securely chain them to a fixed support to prevent tipping.
•  Keep cylinders away from areas where they may be subjected to physical damage or accidentally struck. Keep them 

a safe distance from any source of flame, sparks, or heat.

•  Do not weld or cut in an area where the air may contain flammable dust (such as grain dust), gas, or liquid vapors 

(such as gasoline).

•  Do not handle hot metal, such as the workpiece or electrode stubs, with bare hands.
•  Wear leather gloves, heavy long sleeve shirt, cuff-less pants, high-topped shoes, helmet, and cap. As necessary, use 

additional fire-resistant protective clothing to cover and protect the upper and lower body. Hot sparks or metal can 

lodge in rolled up sleeves, pant cuffs, or pockets. Sleeves and collars should be kept buttoned and pockets eliminated 

from the shirt front.

•  Have fire extinguisher equipment handy for immediate use. A portable chemical fire extinguisher, type ABC, is 

recommended.

•  Wear ear plugs when welding overhead to prevent spatter or slag from falling into ear.
•  Make sure welding area has a good, solid, safe floor, preferably concrete or masonry, not tiled, carpeted, or made of 

any other flammable material.

•  Protect flammable walls, ceilings, and floors with heat resistant covers or shields.
•  Check welding area to make sure it is free of sparks, glowing metal or slag, and flames before leaving the welding 

area.

•  Wear garments free of oil or other flammable substances such as leather gloves, thick cotton shirts with no synthetic 

materials, cuffless trousers, closed toed shoes. Keep long hair pulled back.

•  Remove any combustibles such as lighters and matches before doing any welding.
•  Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby.

High Frequency Radiation

•  High Frequency (H.F) can interfere with radio navigation, safety services, computers and communication equipment.
•  It is the user’s responsibility to have a qualified electrician promptly correct any interference problem resulting from the 

installation. Electrician should regularly check and maintain installation.

•  Stop using the equipment if notified by the FCC about interference.
•  Keep H.F. source doors and panels tightly shut and keep spark gaps at correct setting.

Arc Welding

• 

Computers and computer driven equipment can be harmed with electromagnetic energy.

• 

Be sure all equipment is compatible with electromagnetic energy.

• 

Keep welding cables short to reduce interference.

• 

Follow manual to install and ground machine.

• 

If interference continues, shield the work area or move the welding machine.

  WARNING: ELECTRIC SHOCK CAN KILL! 

To reduce the risk of death or serious injury from shock, read, 

understand, and follow the safety instructions. In addition, make certain that anyone else who uses this welding 
equipment, or who is a bystander in the welding area understands and follows these safety instructions as well.

IMPORTANT! TO REDUCE THE RISK OF DEATH, INJURY, OR PROPERTY DAMAGE, DO NOT 

ATTEMPT  OPERA TION 

of this welding equipment until you have read and understand the following safety summary.

•  Do not, in any manner, come into physi cal contact with any part of the welding current circuit. The welding current 

circuit includes: 

a.    the workpiece or any conductive material in contact with it,

b.  the ground clamp,

c.  the electrode or welding wire,

d.  any metal parts on the electrode holder, or TIG torch.

•  Do not weld in a damp area or come in contact with a moist or wet surface.
•  Do not attempt to weld if any part of clothing or body is wet.

Electric Shock

Содержание 220 AC/DC

Страница 1: ...ITEM 421 REV 08 08 2019 220 AC DC STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...

Страница 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...

Страница 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Страница 4: ...0 POWER SOURCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 13 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 16 PERFORMANCE...

Страница 5: ...5 443 7559 www aws org OSHA 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING Obtainable from your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution...

Страница 6: ...is recommended Personal Protection Welding processes of any kind can be dangerous not only to the operator but to any person situated near the equipment if safety and operating rules are not strictly...

Страница 7: ...lop momentary eye nose or throat irritation as this indicates inadequate ventilation Stop work and take necessary steps to improve ventilation in the welding area Do not resume welding if physical dis...

Страница 8: ...ny welding Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers a...

Страница 9: ...Do not carry coiled welding cables around shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding e...

Страница 10: ...abel of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power supply v...

Страница 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...

Страница 12: ...to adjust the following welding parameters Using 120V a In STICK SMAW Mode it adjusts welding current amperage from 10A to 80A b In TIG GTAW Mode it adjusts welding current amperage from 5A to 130A Us...

Страница 13: ...ttern A lower PPS creates broader puddle and unique ripple bead pattern 4 PULSE On 6d changes the amount of time the pulse stays at Main Peak current A higher Pulse On will increase penetration while...

Страница 14: ...a plate affixed to the machine It looks like the diagram below Referring to the sample below the X row lists duty cycle percentages while the I2 row lists the amp draw corresponding to the duty cycle...

Страница 15: ...he recommended polarity and connect the electrode holder and ground clamp to the POSITIVE and NEGATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polari...

Страница 16: ...L WELDING IS COMPLETED Welding Tips Always weld clean dry and well prepared material Move the torch smoothly and steadily as you weld Avoid welding in very drafty areas A weak pitted and porous weld w...

Страница 17: ...Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A Use 100 argon gas when TIG welding This machine has a 7 pin Amphenol style connection...

Страница 18: ...from its AC power source and wait several minutes for electrical energy to discharge before removing side panels The following is a troubleshooting table provided to help you determine a possible reme...

Страница 19: ...p connection Check connection of ground cable torch or electrode holder Input power too low Have a qualified electrician verify the voltage at your outlet If the voltage is appropriate verify that the...

Страница 20: ...aks Rusty painted oily or greasy workpiece Ensure workpiece is clean and dry Poor ground connection or torch electrode connection Check ground clamp workpiece connection and all connections to the mac...

Страница 21: ...Parts List NO PART NUMBER ITEM DESCRIPTION 1 85364 Argon Co2 Flow Meter 2 85516 120 230 Volt Power Adapter Plug 3 85655 TIG Foot Pedal 4 85658 Standard TIG Torch 5 85668 Ground Clamp and Cable 6 8567...

Страница 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

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