Forney 220 AC/DC Скачать руководство пользователя страница 18

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A Good Starting Point for Aluminum TIG

Amperage

< 1/8 “ = 140 MAX

1/8 “ – 3 /16” = 170 MAX

1 /4” + = 200 MAX

6a                AC Freq

90 HZ

6b                AC Balance

70 % EN

6c                PULSE (HZ)

1

6d                PULSE ( % ON)

50%

General Maintenance

 

This welder has been engineered to need minimal service providing that a few very simple steps are taken to properly 

maintain it.
1.  Replace INPUT POWER CABLE, ground cable, ground clamp, or torch/electrode cable when damaged or worn.
2.  Avoid directing grinding particles towards the welder. These conductive particles can build up inside the machine and 

cause severe damage.

3.  Periodically clean dust, dirt, grease, etc. from your welder. Every six months or as necessary, remove the side panels 

from the welder and use compressed air to blow out any dust and dirt that may have accumulated inside the welder.

 

WARNING: DISCONNECT FROM POWER SOURCE WHEN CARRYING OUT THIS OPERATION.

4.  Check all cables periodically. They must be in good condition and not cracked.

  WARNING: ELECTRIC SHOCK CAN KILL! 

Be aware that the POWER SWITCH, when OFF, does not remove 

power from all internal circuitry in the welder. To reduce the risk of electric shock, always unplug the welder from its AC 

power source and wait several minutes for electrical energy to discharge before removing side panels.

The following is a troubleshooting table provided to help you determine a possible remedy when you are 

having a problem with your welder.
This table does not provide all possible solutions, only those possibilities considered likely to be common 

faults.

PROBLEM

POSSIBLE CAUSE

POSSIBLE SOLUTION

All LEDs OFF.

No input power.

Connect machine to proper input power 

source.

No output power, Fan not 

operating.

POWER SWITCH is OFF.

Ensure POWER SWITCH (rear) is in the ON 

position.

FAULT CODE F01 DISPLAYED.

Exceeded duty cycle; thermal protector 

engaged.

Verify that circuit breaker has not been tripped 

in your main power panel. Reset if needed.

POWER SWITCH is OFF.

Ensure POWER SWITCH (rear) is in the ON 

position.

FAULT CODE F02 DISPLAYED.

No voltage or incorrect voltage supplied to 

welder.

Make sure the machine is plugged in. Check 

the status of your INPUT VOLTAGE INDICATOR 

LED. It should be illuminated. Check the voltage 

of your outlet. If it is 10% more or less than 

120V or 230V, call a qualified electrician.

FAULT CODE F05 DISPLAYED.

Torch triggered before machine is ready

Torch triggered or turned on before 

machine is powered on will fault. Release 

torch trigger and machine will reset within 

five seconds

Maintenance & Servicing

Troubleshooting

Содержание 220 AC/DC

Страница 1: ...ITEM 421 REV 08 08 2019 220 AC DC STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...

Страница 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...

Страница 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Страница 4: ...0 POWER SOURCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 13 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 16 PERFORMANCE...

Страница 5: ...5 443 7559 www aws org OSHA 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING Obtainable from your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution...

Страница 6: ...is recommended Personal Protection Welding processes of any kind can be dangerous not only to the operator but to any person situated near the equipment if safety and operating rules are not strictly...

Страница 7: ...lop momentary eye nose or throat irritation as this indicates inadequate ventilation Stop work and take necessary steps to improve ventilation in the welding area Do not resume welding if physical dis...

Страница 8: ...ny welding Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers a...

Страница 9: ...Do not carry coiled welding cables around shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding e...

Страница 10: ...abel of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power supply v...

Страница 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...

Страница 12: ...to adjust the following welding parameters Using 120V a In STICK SMAW Mode it adjusts welding current amperage from 10A to 80A b In TIG GTAW Mode it adjusts welding current amperage from 5A to 130A Us...

Страница 13: ...ttern A lower PPS creates broader puddle and unique ripple bead pattern 4 PULSE On 6d changes the amount of time the pulse stays at Main Peak current A higher Pulse On will increase penetration while...

Страница 14: ...a plate affixed to the machine It looks like the diagram below Referring to the sample below the X row lists duty cycle percentages while the I2 row lists the amp draw corresponding to the duty cycle...

Страница 15: ...he recommended polarity and connect the electrode holder and ground clamp to the POSITIVE and NEGATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polari...

Страница 16: ...L WELDING IS COMPLETED Welding Tips Always weld clean dry and well prepared material Move the torch smoothly and steadily as you weld Avoid welding in very drafty areas A weak pitted and porous weld w...

Страница 17: ...Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A Use 100 argon gas when TIG welding This machine has a 7 pin Amphenol style connection...

Страница 18: ...from its AC power source and wait several minutes for electrical energy to discharge before removing side panels The following is a troubleshooting table provided to help you determine a possible reme...

Страница 19: ...p connection Check connection of ground cable torch or electrode holder Input power too low Have a qualified electrician verify the voltage at your outlet If the voltage is appropriate verify that the...

Страница 20: ...aks Rusty painted oily or greasy workpiece Ensure workpiece is clean and dry Poor ground connection or torch electrode connection Check ground clamp workpiece connection and all connections to the mac...

Страница 21: ...Parts List NO PART NUMBER ITEM DESCRIPTION 1 85364 Argon Co2 Flow Meter 2 85516 120 230 Volt Power Adapter Plug 3 85655 TIG Foot Pedal 4 85658 Standard TIG Torch 5 85668 Ground Clamp and Cable 6 8567...

Страница 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

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